Health Supermarket Shopping Secrets


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Britain's supermarket landscape has been turned on its head.

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Over the last few years,

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how and where we shop has changed beyond recognition.

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The discounters, Lidl and Aldi, are the rising stars,

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and the traditional supermarkets

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have had to raise their game to compete.

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We have more choice than ever before,

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and the days of loyalty to one store are gone.

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But what does this intense competition actually mean

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for the food in our trolleys?

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'We're going behind the scenes with the country's leading supermarkets...'

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Yeah!

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'..to find out how they're using the latest technology and science

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'to stay ahead of the competition...'

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Shop!

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'..and keep up with our rapidly changing demands.'

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I'm Gregg Wallace.

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I've worked in the food industry all my life.

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I want to investigate the hidden ways supermarkets

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produce our everyday foods.

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And I'm Babita Sharma,

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a news journalist who grew up behind the counter of a corner shop.

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I want to know the tricks of the trade being used to win our cash.

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We're looking at the latest tactics in the supermarket wars.

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This time, it's the biggest battlefield of all...

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health.

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'From taking on our taste buds...'

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I can't believe that, it's almost unpleasant.

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'..to bending the rules on food labels.'

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So we're being duped, we're being fooled, are we?

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Well, we're being manipulated.

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'Delivering on the latest health trends...

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You've got an army of courgette stabbers.

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'..and even creating a hi-tech healthy booze.'

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Now, that is straight out of Willy Wonka, mate!

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We're going to get the inside track on how the supermarkets bring us

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the food we buy.

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And what we find may change the way you shop.

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As a nation, we're becoming far more conscious of our health.

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In fact, a third of all the food purchases

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we make are driven by health.

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And our health is big business.

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Studies show almost three quarters of us will pay more for food

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if we think it will be better for us.

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So it's no surprise that the supermarkets are getting on board.

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I want to know what lengths our supermarkets will go to to give us

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healthier versions of our favourite foods, and more importantly,

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do they taste any good?

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When it comes to eating healthily,

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we all know the foods we SHOULD be putting in our trolleys.

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Walk around any supermarket

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and you'll see the shelves are packed with healthy food options

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vying for your attention.

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What won't jump out at you, though, are these - burgers.

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They're one of our favourite foods -

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we eat more than 800 million burgers a year.

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So, if a supermarket could make this junk food more of a health food,

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there's a big prize at stake.

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Frozen food gurus Iceland

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already have 30% of the frozen burger market.

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But they're hoping to grab even more, with a healthier burger.

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Well, it's a very bold move to mess with a formula

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that up until now has proved really successful for Iceland,

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and I'm fascinated to see what it is they're up to.

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Like all the supermarkets, Iceland have an experimental kitchen,

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where, behind closed doors, they develop new products.

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Here in Flintshire,

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Head Development Chef Neil Nugent has spent four months working on

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a secret recipe to tackle one of a burger's most unhealthy ingredients.

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Kind of looking at a healthier burger.

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You know, it's all about salt, to be honest with you.

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We're trying to keep the really low salt

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but have a massive flavoured burger.

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-Healthier?

-Yeah.

-Not necessarily healthy,

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because you've got to put fat in there, right?

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Yeah, we're focused on the salt here,

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trying to keep the salt really low.

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Too much salt is known to increase the risk of heart disease,

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and yet many premium burgers contain almost 30%

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of our total recommended daily amount.

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Mate, you and I cook.

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If you take the salt out, it won't taste of anything.

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That's right, because all the burgers that win the taste tests

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tend to have a bit more salt in,

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and they don't hit the FSA salt target.

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'In 2017,

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'the strictest ever salt targets set by the Food Standards Agency,

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'or FSA, came into force.

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'But Neil thinks he's found a way to hit the target and still deliver

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'the salty flavour we're used to.'

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So, what is it that you know

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that every other burger manufacturer doesn't?

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We've found a magic ingredient, and it's called miso powder.

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Miso that you get... The Japanese condiment?

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Yeah, it's from the soya bean,

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-which you'll be kind of familiar with.

-Right, OK.

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Miso powder is made from fermented soya beans,

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and is often used to give Japanese cooking a rich, savoury taste.

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That flavour...

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gives a salty flavour, without actually being salt.

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Yes, yeah.

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It has some salt content, but not a huge amount.

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'The secret to miso's salty taste is a chemical called glutamate,

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'that stimulates the tongue's salt receptors,

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'fooling our brains into thinking there's far more salt

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'in something than there actually is.

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'His burger mix still needs a small amount of normal salt

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'to balance the taste.'

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That tiny bit of salt...

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..is going to go in all of that.

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'Neil may have hit upon what has long been

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'food manufacturers' Holy Grail -

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'a substitute for salt.'

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Not cheap, though? Not as cheap as salt?

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No, it's not, it's not.

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And that's an issue,

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but we don't need a huge amount of it.

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What's in it for you, why bother?

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It's worth millions.

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'The British burger market is worth £3 billion a year,

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'but to grab a bigger slice of it,

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'Neil's low-salt burger has to deliver on flavour,

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'not just health.'

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Out of this kitchen, no-one else has tasted it,

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so you're my guinea pig,

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so I'm hoping you'll like it!

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It's meaty too, right?

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Oh, yeah, it's meaty.

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And if you asked me and I didn't know,

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I would say there's a generous helping of salt in there.

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A few weeks later, Neil thinks he's perfected the recipe,

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and his miso burger is having its first factory trial run,

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in Yorkshire.

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Neil's challenge now is to see if he can take his prototype burger

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and turn that into a mass-produced product that everybody can buy.

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-This is burger-land.

-This is where you make millions of burgers?

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Absolutely, yeah.

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'The responsibility of trying to recreate Neil's burger

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'on an industrial scale falls to the factory's innovation manager,

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'Pippa Hawkins.'

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This is the first time ever off a production line, right?

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Absolutely. So we've made this on the bench, we made it in development,

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but this is the first time it's going on the big kit.

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-Follow me this way.

-It is a big day, isn't it?

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-PIPPA CHUCKLES

-It really is a big day.

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'Scaling up Neil's burger recipe

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'requires hundreds of kilos of frozen beef

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'and an eye-watering number of onions.'

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Anybody can put onions, salt, miso and pepper in a burger.

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But not to the Iceland recipe,

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cos only I know that, Pippa knows that.

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Right, right, OK, it's the ratio of those ingredients?

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-Yes, it certainly is.

-And that's the three months,

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four months of effort we put in to get to this stage.

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You're kidding me. It took you four months to get the right mix?

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Yeah.

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'It still looks like a lot of salt to me,

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'but because of all the miso going in,

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'it's a fraction of the salt they'd usually use.'

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There it goes.

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There it goes.

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'So, will Neil's secret recipe pay off?

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'And will Iceland's customers really want to buy a burger

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'full of miso powder?

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'I'll be back later to find out.'

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The health food market is growing at four times the rate

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of the general food market.

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So in the battle to win our business,

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the supermarkets are quick to pounce on new health trends.

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And there's one mega trend

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that's already worth more than half a billion a year,

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and is growing fast.

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If your supermarket is anything like this,

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the shelves will be full of what they call free-from foods.

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It's ice cream without cream, or breads without wheat flour.

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Thousands of us are ditching dairy and gluten because we think

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it's better for us.

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But is it? Free-from started as food for people with allergies and intolerances.

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Now, almost a third of us are buying it,

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even though only one in seven of us have a medical reason.

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Whether it's really any healthier is up for debate.

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But with sales jumping 20% in the last year,

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all the supermarkets want in.

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Sainsbury's latest move is to try and be

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the first supermarket in Britain to make a free-from version

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of our bestselling ready meal.

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Lasagne. It's a firm favourite with us Brits,

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with its gluten-based pasta, ragu and cheesy bechamel sauce.

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So how on earth do you make one

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entirely free from gluten and dairy

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and ensure that its textures are the same, the flavours,

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and, of course, the taste?

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It all starts in Gravina in Puglia, south-east Italy.

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Sainsbury's product developer Alexa Masterson-Jones

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is here to check on the most important ingredient

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of her free-from lasagne.

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-Nice to meet you.

-Good to see you.

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I'm here today to look at the production

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of our gluten-free pasta sheets,

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really to monitor the quality

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and check that we're really happy with it

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before it goes into our meals.

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This is one of just a few factories in the world

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to make pasta without wheat.

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And manager Michele Andriani is the gluten-free pasta master.

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Why is it so difficult to make gluten-free pasta?

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The most important thing is to substitute the power of the gluten.

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'Gluten is the long stretchy protein

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'that gives traditional wheat pasta its structure.'

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-It's the thing that sticks everything together.

-It's a glue.

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'So how do you make pasta that still holds together without gluten?

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'Michele's solution is a special recipe of cornflour,

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'brown rice and quinoa.'

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It does feel very different from, you know, your typical plain flour.

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It does, doesn't it? But how does this become dough?

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'This mix doesn't naturally become a dough like wheat-based flour.

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'So they use a machine that can force it,

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'using extreme pressure and heat.'

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So this machine is almost like giant hands,

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doing that process of grounding down,

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mixing with boiling water,

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the steam, and then creating the dough?

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Exactly.

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'They have just two minutes to roll it out into pasta sheets

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'before the sticky dough will harden again.'

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And that's what you see -

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huge lasagne sheets.

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So, here it is.

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And it's really stretchy, isn't it?

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Would you give it to your mum?

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You know what, I gave once, but I didn't tell her it was gluten-free.

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-She did not recognise.

-She didn't know?

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-No.

-She was like, "Mamma mia, this is perfect."

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It's a pasta, yeah.

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Do you know, I love the fact

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that food producers will go to great lengths to come up

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with a solution to satisfy our demand for free-from food.

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But I'm still not convinced Alexa's free-from lasagne

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will ever taste like the real thing.

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Later on, I'm going to put it to the test.

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Delivering healthy food isn't always easy for the supermarkets.

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On the one hand, we say we want to be healthier,

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but on the other, we hate it

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when they mess with our favourite staples

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because we worry the healthy versions won't taste any good.

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So, the supermarkets have come up with a really sneaky way

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of making our food healthier without us even noticing.

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I'm at Tesco's private food academy

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to meet head product developer Kate Ewart.

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She wants to see if I can spot the difference

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between two bowls of cornflakes.

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We've got two different products -

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one from 1998, and then one from today -

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to look at the different kind of taste in recipes

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and how it's changed over time.

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-Can I taste?

-Yes.

-Today's cornflake.

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-Yep.

-1998 cornflake.

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Cornflake. And from 1998?

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Yep.

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That is full of salt. That's quite remarkable.

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I can't believe that. It's almost unpleasant.

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So this one here shows us what we did used to have

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in our 500g of cereal...

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'Almost 14g of salt per box.'

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..and this one now shows us what we've got today.

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'Just 4g of salt per box.'

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Oh, my word.

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Absolutely. I mean, I'm surprised by this.

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'That's more than a 70% reduction in the last 20 years.'

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Why did we have so much salt in there in the first place?

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People use salt for flavour.

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They had a lot of salt in a lot of products that they ate.

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It would have been the flavour that everybody thought that they wanted,

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but when you taste it now, that tastes of cornflakes

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and that tastes of salt.

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'By the late 1990s, with clear evidence of the health risks

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'of too much salt,

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'supermarkets were feeling Government pressure to act.

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'But taking salt out of our food presented its own challenges.'

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I think when you start to say that something's healthier for you,

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the immediate thing people think, and the customer thinks is,

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they've got to compromise on taste in order to have that.

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So they think that because we've taken something out

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and we've made it better for you,

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that actually, it's not going to taste quite as nice.

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'Their solution was what the supermarkets call reformulation -

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'gradually changing the ingredients of many everyday foods

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'without us even noticing.'

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If we took it out all at once, then you'd clearly notice the difference,

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and customers wouldn't buy it. I mean, we've gone down the route

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of making sure that we do health by stealth,

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so we've taken it out gradually without people noticing

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and without people thinking they've got to compromise on taste.

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We want to make this healthier,

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we want you to know we're making it healthier,

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we don't want you to know we're making it healthier,

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cos you might not buy it.

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-Is that right?

-Yep, absolutely.

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-GREGG LAUGHS

-It's a dilemma.

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Well, it's one thing me trying it out,

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but what I really want to know is,

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what does the Tesco customer of 2017

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make of the cornflakes from 1998?

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Am I going to need a time machine?

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-Do you eat cornflakes?

-Sometimes.

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Open your palm, I'll put some in your palm.

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It's all right, I've got some.

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Tell me the difference in flavour with these.

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Something is different.

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Those ones taste like they've got less sugar or something.

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They're a bit earthier.

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I don't know. A bit saltier. Yeah.

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These don't taste right at all, do they?

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-No.

-These have got a load more salt in.

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Oh!

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And it's not just Tesco who have been targeting salt.

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In the last ten years,

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Sainsbury's have cut the salt in their bolognese sauce by 19%,

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Morrisons have lowered it in their bread by 25%,

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and Asda have cut 40% out of their tomato soup.

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Well, it is a clever thing to do,

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to change a whole nation's taste buds

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and reduce the salt so slowly that we didn't even notice it happening.

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Now, the supermarkets may well take credit for this,

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but I've got a feeling,

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if it wasn't for strict Government guidelines,

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we may all still be eating salty breakfast cereal.

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In our efforts to be healthy,

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we fill our trolleys with all the usual suspects.

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Fruit and veg,

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low-fat, sugar free.

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But one of the biggest things we could do for our health

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is cut down on the booze.

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It's been linked to everything from liver disease to heart problems.

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You know, us Brits have got a bit of a reputation

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when it comes to liking a drink.

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But actually, we're now drinking almost 20% less

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than we were ten years ago.

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And one in five us is completely teetotal.

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So, from mocktails to booze-free beer,

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sales of alcohol-free drinks are booming.

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I don't mind alcohol-free beer.

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I think it's always been quite passable.

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But there's one drink that nobody seems to have cracked,

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and that is alcohol-free wine.

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And there's a good reason for that -

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it's really difficult.

0:19:190:19:21

With the market for alcohol-free wine expected to grow by 50%

0:19:210:19:26

in the next five years, everybody wants in.

0:19:260:19:29

And Tesco's Master of Wine, James Davis, thinks his suppliers

0:19:290:19:34

have something that could put them ahead of the game.

0:19:340:19:37

So, alcohol consumption generally on the decline as customers just become

0:19:370:19:42

more health-conscious.

0:19:420:19:43

Nonetheless, they want that sort of aspirational,

0:19:430:19:46

celebratory feel within a drink.

0:19:460:19:49

Why is it difficult to make alcohol-free wine?

0:19:490:19:52

It's all about the sort of balance and the sort of harmony of all

0:19:520:19:56

the different components - the acid, the fruit, the alcohol.

0:19:560:19:59

So you take the alcohol out of wine

0:19:590:20:00

and it becomes a very different product.

0:20:000:20:03

To find out if you can make an alcohol-free wine

0:20:060:20:09

that still tastes like wine,

0:20:090:20:11

I'm joining James on a trip to see his suppliers in Germany.

0:20:110:20:15

This factory is one of the biggest producers of alcohol-free wine in Europe.

0:20:180:20:22

Head of operations is Stefan Marx.

0:20:220:20:25

Oh, my word.

0:20:270:20:29

How high is that?

0:20:300:20:32

More than 20 metres.

0:20:320:20:33

How much liquid is in here?

0:20:390:20:41

-What do you think?

-No, I can't even guess.

0:20:410:20:43

I can't get bigger than a bottle.

0:20:430:20:45

OK. It's about 250,000 litres for each.

0:20:450:20:49

'That's over 65 million bottles worth of wine in this room.

0:20:490:20:54

'But, surprisingly, the alcohol-free wine starts life as alcoholic wine.'

0:20:540:20:59

It's a normal Chardonnay.

0:21:000:21:03

'The Chardonnay is fed through a network of pipes

0:21:030:21:05

'and into Stefan's secret weapon.'

0:21:050:21:08

Now, that is straight out of Willy Wonka, mate.

0:21:080:21:11

'This 18-metre high glass super-still

0:21:120:21:15

'was developed with the help of a local university,

0:21:150:21:18

'and it's the key to their alcohol-free wine.'

0:21:180:21:21

This is the secret to take the alcohol out of the blend

0:21:230:21:27

that we did before.

0:21:270:21:28

We are going to cook it, so that the alcohol can go out.

0:21:280:21:32

So, these little tubes, they've got the wine in,

0:21:320:21:35

but the bigger tube here,

0:21:350:21:37

that's got hot water in?

0:21:370:21:39

Yeah, exactly.

0:21:390:21:40

Ah!

0:21:400:21:42

Yeah, it's toasty!

0:21:420:21:43

So we are cooking wine, really, to burn off the alcohol.

0:21:430:21:48

Yep.

0:21:480:21:49

'But heating up wine can cause a big problem with the taste -

0:21:490:21:53

'one reason why many alcohol-free wines have such a bad reputation.'

0:21:530:21:57

The cooking of the alcohol,

0:21:580:22:01

even the aromas and the flavours went out,

0:22:010:22:04

and we destroyed the whole structure of the wine,

0:22:040:22:07

and we don't want that.

0:22:070:22:09

'Stefan thinks he's overcome this problem

0:22:090:22:11

'with one major innovation.'

0:22:110:22:13

We've got a vacuum inside.

0:22:140:22:16

-A vacuum?

-A vacuum.

0:22:160:22:17

A tube with the air taken out?

0:22:170:22:19

Exactly. With the vacuum,

0:22:190:22:21

we can lower the cooking temperature of the alcohol

0:22:210:22:25

from 78 to 32 degrees.

0:22:250:22:28

Everything we want to keep inside the wine stays inside the wine.

0:22:280:22:31

So you reckon you're keeping a lot of the flavour

0:22:310:22:33

because you're not heating the wine up as much?

0:22:330:22:35

-Is that right?

-That is spot on.

0:22:350:22:38

'By the time it travels all the way down the 18-metre still,

0:22:380:22:42

'the alcohol content has dropped from 11.5%

0:22:420:22:46

'to just 0.05%.

0:22:460:22:50

'So, where has all the alcohol gone?'

0:22:500:22:52

The alcoholic wine is floating down

0:22:540:22:56

and the vapour, which goes up,

0:22:560:22:58

is taking the alcohol out of the wine.

0:22:580:23:01

The liquid without alcohol drops down?

0:23:010:23:03

-Yeah.

-And the alcohol goes up there as steam?

0:23:030:23:06

Yep.

0:23:060:23:07

'But what I want to know is, can I have some?'

0:23:080:23:12

-This is it, Gregg.

-This is our alcohol?

0:23:140:23:16

This is our alcohol. It's more than 82% by volume.

0:23:160:23:19

-Can we taste that?

-Are you sure you want?

0:23:190:23:21

-Will we give it a go?

-It's very intense.

0:23:210:23:23

Oh! It's coming down here.

0:23:260:23:28

-That's warm.

-Yeah.

0:23:290:23:31

'The extracted alcohol doesn't go to waste -

0:23:340:23:36

'it's turned into brandy and sold locally.

0:23:360:23:40

'The alcohol-free wine costs £3.50 a bottle.

0:23:400:23:44

'So how does the taste compare with the original blend?'

0:23:440:23:47

Ready.

0:23:470:23:48

-Cheers.

-L'chaim.

0:23:490:23:51

Not bad.

0:23:580:23:59

Bit more aroma in it.

0:23:590:24:00

Bit of that sweetness there.

0:24:000:24:02

-Not a bad effort.

-No, I agree.

0:24:020:24:03

The aroma, the smell, is very, very similar.

0:24:030:24:06

It tastes a little bit sweeter to me.

0:24:100:24:12

However, the non-alcohol wine is a really, really nice drink.

0:24:120:24:16

It just doesn't still taste

0:24:160:24:19

quite like a glass of wine, but it's not bad.

0:24:190:24:22

It's all very well having healthier foods,

0:24:280:24:31

but how do you know what's good and what's bad?

0:24:310:24:34

The average supermarket stocks over 30,000 products,

0:24:360:24:39

all bombarding us with nutritional information.

0:24:390:24:42

So, does the packaging help us make healthier choices,

0:24:450:24:49

or is it just trying to get into our wallets?

0:24:490:24:51

Food producers are not allowed to make specific health claims

0:24:540:24:57

about products without evidence to back it up.

0:24:570:25:01

But there are ways to bend the rules

0:25:010:25:03

to make foods look more healthy.

0:25:030:25:05

To find out the tricks of the trade,

0:25:050:25:08

I've come to Stratford-upon-Avon to meet Richard Hyde,

0:25:080:25:11

an expert in packaging law from the University of Nottingham.

0:25:110:25:14

So, we're being duped, we're being fooled, are we?

0:25:150:25:18

Well, we're being manipulated.

0:25:180:25:20

They're using the fact that we only spend a small amount of time

0:25:200:25:24

thinking about what products we're going to buy in the supermarkets.

0:25:240:25:27

We pick up on those words and we decide to buy it

0:25:270:25:30

because we think it's going to be healthy.

0:25:300:25:32

So, this product here says "good and counted".

0:25:320:25:35

"Good" isn't particularly a regulated term,

0:25:350:25:38

but it makes you think it's going

0:25:380:25:40

to be really, really good for you, doesn't it?

0:25:400:25:42

This one, as well.

0:25:420:25:43

This one says it's "nature",

0:25:430:25:46

it brings in the idea of naturalness.

0:25:460:25:48

And the packaging, as well, because all the images that they're using...

0:25:480:25:52

-Oh, look at it.

-It shows that you are in the wilderness here.

0:25:520:25:55

Absolutely. There's mountains, there's verdant meadows.

0:25:550:25:59

It makes you think, "Well, this is going to be great for me, isn't it?"

0:25:590:26:02

"No added nonsense" on this one here.

0:26:020:26:05

Now, of course, that's absolutely not a regulated term.

0:26:050:26:08

That's incredible!

0:26:080:26:10

Terms like "natural" and "good" are unregulated

0:26:110:26:15

and don't have to be based on any evidence of health benefits.

0:26:150:26:19

But there are other terms that are regulated by the Government

0:26:190:26:23

and have to be scientifically backed up.

0:26:230:26:26

So, do any of us know what those regulated terms mean,

0:26:270:26:31

or can we still be fooled?

0:26:310:26:33

We're putting it to the test with some fish.

0:26:330:26:35

We've got two types of salmon here.

0:26:370:26:39

Some say they're high in omega-3...

0:26:390:26:42

..and some say they're a source of omega-3.

0:26:440:26:47

'"High in" and "source of" are both regulated terms that sound similar,

0:26:470:26:52

'but mean very different things.'

0:26:520:26:54

The source of omega-3 or high in omega-3?

0:26:560:27:00

They're all the same.

0:27:020:27:03

Um... I hadn't really thought about it, to be honest.

0:27:030:27:06

-It's all the same.

-All the same?

-Yeah. Salmon's salmon.

0:27:060:27:09

'Clearly, lots of us just don't know the difference.

0:27:090:27:13

'But actually, one of these choices is far healthier.'

0:27:130:27:16

"High in omega-3" has at least twice as much omega-3 in as

0:27:180:27:23

"a source of omega-3" salmon.

0:27:230:27:25

So if you're really interested in buying things with omega-3 in it

0:27:250:27:29

you go for the "high in omega-3".

0:27:290:27:30

So, the "high in" is the winner, not the "source of".

0:27:300:27:33

-Did you know that?

-No.

0:27:330:27:34

-Had you ever thought about it before?

-No.

0:27:350:27:38

Does it make a difference to you?

0:27:380:27:40

No, cos I don't like salmon.

0:27:400:27:41

If you want to be sure of what you're getting,

0:27:430:27:45

here's some other regulated terms that you can trust.

0:27:450:27:49

Low-fat foods must have less than 3% fat.

0:27:490:27:53

Low-sugar must be less than 5% sugar.

0:27:530:27:57

And anything that says it's high in fibre

0:27:570:28:00

has to have at least 6g of fibre per 100g.

0:28:000:28:03

It's more than six months since Neil from Iceland started to develop

0:28:090:28:13

a healthy burger, using miso powder to reduce the salt.

0:28:130:28:16

He thinks he's cracked it,

0:28:200:28:21

but his burger can't launch until he knows if it can hold its own

0:28:210:28:25

on the supermarket shelves.

0:28:250:28:27

What they do now is a direct comparison

0:28:290:28:31

between their new product and the bestselling burgers on the market.

0:28:310:28:34

A tasting, tell it as it is, warts and all.

0:28:340:28:37

This looks like a tasting.

0:28:420:28:43

I know all about this.

0:28:430:28:45

It's either that or a kid's party.

0:28:450:28:47

'Neil and Pippa are joined by Ian Hughes,

0:28:470:28:49

'the factory's commercial manager.'

0:28:490:28:51

And we are going to test in terms of the texture, the flavour, the aroma.

0:28:510:28:56

So this is where we put our burger up against the best.

0:28:560:28:59

'The blind taste test pits the miso burger

0:28:590:29:02

'against five other premium burgers -

0:29:020:29:05

'four from major supermarkets and one from a celebrity chef.

0:29:050:29:09

'By using miso,

0:29:110:29:12

'Neil has created a premium burger with 25% less salt than average.

0:29:120:29:18

'But has he compromised on taste?'

0:29:180:29:21

We all nibble and we all write down our own comments, is that right?

0:29:210:29:23

-Absolutely. It's your opinion that counts.

-OK, let's tuck in.

0:29:230:29:27

Quite high on the beef taste.

0:29:300:29:32

-Yeah, very strong.

-Yeah.

0:29:320:29:33

Quite a lot of visual fat on the surface.

0:29:330:29:36

It's almost got a boiled veg flavour about it.

0:29:360:29:39

Do you know, I'm surprised there is that much difference between different burgers.

0:29:390:29:43

That one smells like baby food!

0:29:430:29:44

-Is it F?

-It certainly is.

0:29:460:29:48

-Yes, it is, absolutely.

-All right.

0:29:480:29:50

Well, I don't know how pleased you'll be, but that's my second favourite.

0:29:500:29:53

Cool. Second is OK.

0:29:530:29:55

-Is it?

-It's not the best, but it's OK.

0:29:550:29:57

My favourite, favourite, favourite was A.

0:29:570:30:01

I really, really liked it.

0:30:010:30:02

It was the most like eating beef.

0:30:020:30:04

'Burger A is more than twice as expensive as the miso burger,

0:30:050:30:09

'AND has more salt.

0:30:090:30:11

'Neil's burger scored highly, despite the lower salt.

0:30:120:30:15

'So it looks like his miso gamble might pay off.'

0:30:150:30:19

How does this compare to your artisan handmade original prototype?

0:30:190:30:24

Well, I think in flavour, it's there.

0:30:240:30:26

But will anybody buy it?

0:30:280:30:29

It's been nine months since Iceland started to develop

0:30:320:30:36

their reduced salt healthier burger.

0:30:360:30:38

The factory version's finally been signed off

0:30:380:30:40

and it's gone into full production.

0:30:400:30:42

And today, the first batch of burgers hits the store.

0:30:420:30:45

There we go.

0:30:490:30:51

Just come into store now.

0:30:510:30:53

-Hey.

-Here we are.

0:30:530:30:56

There she is.

0:30:560:30:58

-Great picture.

-Yep.

0:30:580:30:59

-Good-looking burger. Mate, that's a luxury item, isn't it?

-Yep.

0:30:590:31:03

Yeah, it's still good value. They're a pound a burger.

0:31:030:31:05

'Iceland's standard burgers are just 38p each.

0:31:050:31:09

'So the miso burger is their most expensive yet.'

0:31:090:31:12

This is a healthier item.

0:31:130:31:15

-Yep.

-Is this risky?

0:31:150:31:17

Very risky, yeah. I mean,

0:31:180:31:19

we did some independent taste tests against Waitrose and Marks & Spencer

0:31:190:31:23

and we won hands down.

0:31:230:31:25

But will it sell? I don't know. That's the risk.

0:31:250:31:28

Neil is cautiously confident,

0:31:300:31:31

but I want to know what the average Iceland customer

0:31:310:31:34

makes of his miso burger.

0:31:340:31:36

Listen, they've got a healthy one

0:31:380:31:40

-with miso in it.

-What's miso?

0:31:400:31:42

-Mushroom, innit?

-You don't know what that is?

-No.

0:31:420:31:44

-Miso?

-Yeah.

-No.

0:31:440:31:46

It's like a Japanese condiment. They're using that instead of salt.

0:31:460:31:49

Oh.

0:31:490:31:51

-Do you know what miso is?

-No.

0:31:510:31:54

Nobody does.

0:31:540:31:55

-Is it a sauce, dipping sauce?

-Yeah!

0:31:550:31:57

Would you buy a burger with less salt?

0:31:570:32:00

Yeah. That's what we look for.

0:32:000:32:01

Oh, yeah, if it had less salt in, I'd probably pay a pound for it,

0:32:010:32:05

instead of getting the cheaper burgers with higher salt in them.

0:32:050:32:07

I think it's a really interesting burger.

0:32:070:32:11

And a tonne of work has gone into it.

0:32:110:32:14

I mean, whether it works in the long-term, I don't know,

0:32:140:32:17

but the fact that Iceland think it's a goer just shows

0:32:170:32:20

how health-conscious we've all become.

0:32:200:32:23

It's 12 months since Alexa from Sainsbury's set out

0:32:270:32:30

to create the UK's first lasagne that is free from wheat and dairy.

0:32:300:32:36

Today, she's in Somerset to check on the very first factory run

0:32:360:32:40

with supplier Clive Woolley.

0:32:400:32:42

To make sure the lasagne is truly free-from,

0:32:460:32:49

Clive's team have had to build a dedicated production line.

0:32:490:32:52

The guys are ready,

0:32:550:32:56

they're just starting to kit it out now with the various ingredients

0:32:560:32:59

and components.

0:32:590:33:01

And after two weeks of travel,

0:33:010:33:03

a familiar ingredient has finally arrived.

0:33:030:33:06

-That's come all the way from Italy.

-That's really good.

0:33:060:33:08

But lasagne is about more than just pasta,

0:33:080:33:11

and recreating a creamy bechamel sauce without dairy

0:33:110:33:15

was an uphill struggle.

0:33:150:33:17

We looked at loads of different milks.

0:33:170:33:19

There was rice and oat. I've lost track of how many we looked at.

0:33:190:33:23

They can be quite dark in colour, which then isn't anywhere near

0:33:230:33:26

as appealing to eat.

0:33:260:33:27

They came up with a surprising answer.

0:33:290:33:31

The coconut milk not only worked the best,

0:33:330:33:35

but also didn't deliver any

0:33:350:33:37

of that coconut flavour I was so worried about.

0:33:370:33:39

They even managed to use coconut milk to create a cheesy topping.

0:33:390:33:44

The issue with some substitutes for cheese

0:33:440:33:46

is that they don't melt properly.

0:33:460:33:48

They can be quite plasticky.

0:33:480:33:49

Whereas the one we've developed actually melts really beautifully

0:33:490:33:52

into the sauce.

0:33:520:33:54

Finally, they're ready to go.

0:33:540:33:56

Do you want to put the first pack down the line?

0:33:580:34:00

Of course.

0:34:000:34:01

That would be fantastic. OK.

0:34:010:34:03

The UK's first gluten-free, wheat-free,

0:34:030:34:06

milk-free ready meal, going down the line.

0:34:060:34:08

After months of development and trials,

0:34:300:34:32

the free-from lasagne has finally hit the shelves.

0:34:320:34:35

Which means we're now at the moment of truth.

0:34:350:34:37

Ah-ha! Here it is.

0:34:410:34:43

Beef lasagne, using our pasta sheets from Molino Andriani

0:34:430:34:46

and made in the heart of Somerset.

0:34:460:34:48

I really want to try it.

0:34:480:34:49

-Yep.

-Let's give it the taste test.

0:34:490:34:51

'So, how will it stand up against a normal Sainsbury's lasagne?'

0:34:510:34:56

I don't know which is which.

0:34:560:34:57

No. So, yeah, you can make a guess

0:34:570:34:59

and tell me if you find them equally delicious.

0:34:590:35:01

OK. I'm going to go for this one first.

0:35:010:35:05

Do you know which one is which?

0:35:050:35:07

I can make an educated guess.

0:35:070:35:08

-I've seen these a lot over the last year.

-OK.

0:35:080:35:11

Here goes the first one.

0:35:110:35:12

Mm.

0:35:150:35:17

Yup, that is good, that is good.

0:35:170:35:20

That's like a lasagne that I know.

0:35:200:35:22

It tastes like a lasagne that I know.

0:35:220:35:24

And here's number two.

0:35:240:35:25

This is good too.

0:35:310:35:32

This one has more of a richer taste.

0:35:330:35:36

It's got a lot more filling in it.

0:35:360:35:37

I have to say, that's the one for me, that's the one...

0:35:370:35:41

-OK.

-..that's, for me, got the best taste.

0:35:410:35:43

But would you say, from trying one of these, you would have immediately

0:35:430:35:46

guessed one was free from gluten and milk?

0:35:460:35:49

-Yes.

-OK!

0:35:490:35:52

That's the gluten-free one, right?

0:35:520:35:53

Yep. I'm a little bit disappointed.

0:35:530:35:55

It does taste like lasagne, and I enjoyed it.

0:35:550:35:58

-It's just that with this one, I'm like, ah! That's what I'm used to.

-It's the cheese.

0:35:580:36:01

I think it is the cheese, but also the look of it, as well.

0:36:010:36:04

But that is a really good effort.

0:36:040:36:06

Even though I could tell which lasagne was free-from,

0:36:060:36:10

I'm still impressed by the taste, given it had no wheat or dairy.

0:36:100:36:14

But if you don't have a medical condition,

0:36:140:36:17

is free-from really any better for you?

0:36:170:36:20

Well, it can vary between products.

0:36:200:36:22

But of the two lasagnes that I tried,

0:36:220:36:24

the free-from one did have less sugar,

0:36:240:36:27

but per 100g, it had more salt, more calories,

0:36:270:36:30

and 27% more fat.

0:36:300:36:33

If you genuinely have a gluten or dairy allergy,

0:36:330:36:36

it's great to know that there's something like that on offer.

0:36:360:36:40

For the rest of us, though, well, the jury's still out, for me,

0:36:400:36:43

about whether or not we have to abandon those foods.

0:36:430:36:46

Some healthy eating trends are firmly entrenched...

0:36:530:36:55

..while others seem to come out of nowhere,

0:36:580:37:00

becoming huge sensations almost overnight.

0:37:000:37:03

This year's big hitter is this stuff -

0:37:060:37:09

vegetables pretending to be carbohydrates.

0:37:090:37:11

There's this, which is courgetti,

0:37:110:37:14

which is courgettes pretending to be spaghetti.

0:37:140:37:16

Boodles - butternut squash pretending to be noodles.

0:37:160:37:20

And cauliflower rice, which pretty much is what it is.

0:37:200:37:23

I mean, this is a serious food trend

0:37:230:37:26

and I didn't see this coming. But people must be buying them.

0:37:260:37:29

Sainsbury's alone are selling 30,000 bags a week.

0:37:290:37:32

The courgetti boom started online.

0:37:340:37:37

When studies suggested that refined carbohydrates

0:37:370:37:41

could be damaging our health,

0:37:410:37:43

the blogosphere exploded with ideas for cutting out carbs...

0:37:430:37:47

..and the supermarkets spotted a big opportunity.

0:37:480:37:51

Hello. Could you run these through for me?

0:37:510:37:53

-I can.

-Well, I don't know how many people

0:37:530:37:56

have got veg spiralers at home

0:37:560:37:57

or even got the time to spiral all their own veg.

0:37:570:38:01

So the supermarkets want to make it as easy as possible for us

0:38:010:38:04

to join in with this trend.

0:38:040:38:07

But it's not just out of the goodness of their hearts.

0:38:070:38:10

There's big bucks to be made from adding value to veg.

0:38:100:38:13

A bag of courgetti costs almost twice as much

0:38:130:38:17

as the same weight of loose courgettes.

0:38:170:38:20

Turning a new health trend into food on shelves is no easy feat.

0:38:280:38:32

For Sainsbury's, it's the job of produce developer Georgina Lunn.

0:38:350:38:40

She's in rural Sussex to check that this year's harvest

0:38:400:38:44

will keep up with our courgetti craze.

0:38:440:38:47

So we're here to see the courgettes going into our spiralizer plant.

0:38:470:38:51

'Every courgette has to be carefully picked by hand.'

0:38:510:38:54

Is it a delicate thing, the courgette?

0:39:010:39:03

It is. It is.

0:39:030:39:04

It's almost as delicate as an egg.

0:39:040:39:06

-Really?

-If you imagine, it bruises quite easily,

0:39:060:39:09

fingernail marks.

0:39:090:39:10

So we try to handle them as little as possible.

0:39:100:39:12

These guys harvest fast.

0:39:120:39:14

They do.

0:39:140:39:16

'Two tonnes of courgettes a day are sent through

0:39:170:39:19

'to a dedicated spiralizing plant,

0:39:190:39:22

'where technical director Keston Williams

0:39:220:39:25

'is responsible for turning all of it into courgetti.'

0:39:250:39:28

Who is it that came up with the idea of spiralling?

0:39:320:39:35

You, as the store, or you with the courgette?

0:39:350:39:38

Both of us had recognised that it was a trend

0:39:380:39:40

that needed to be watched.

0:39:400:39:41

And we both came together at the same time.

0:39:410:39:44

'But when the craze for courgetti first hit,

0:39:470:39:50

'no machinery existed that could spiralize at scale,

0:39:500:39:54

'so Keston had to get some specially built.'

0:39:540:39:57

OK. And so this is where we spiralize.

0:39:590:40:02

Is that it?

0:40:020:40:03

That is the spiralizer, absolutely.

0:40:030:40:06

'It looks like a scaled-up version of the ones we use at home.

0:40:080:40:11

'Because it is!

0:40:110:40:13

'Each courgette is placed on a spike and spun across a blade,

0:40:140:40:18

'creating ribbons of courgetti.'

0:40:180:40:20

You do every single courgette individually?

0:40:260:40:29

Yeah. Afraid so.

0:40:290:40:30

It must take for ever!

0:40:300:40:32

It's a slow process.

0:40:320:40:33

That's why we've got so many of them, Gregg, all the way round here

0:40:330:40:36

and all the way over there.

0:40:360:40:38

'To deliver Sainsbury's 30,000 bags of courgetti a week,

0:40:380:40:43

'they have ten machines working 12 hours a day.'

0:40:430:40:46

This is the fastest machine on the market right now.

0:40:490:40:51

You've got an army of courgette stabbers.

0:40:510:40:54

Absolutely.

0:40:540:40:55

'The courgetti is then weighed and bagged.

0:40:570:41:00

'Not as easy as it looks.'

0:41:000:41:02

We just need to make sure that we've got long enough strands going into the bag.

0:41:040:41:08

Some of them are up to eight metres long.

0:41:080:41:10

So if you can imagine you want to be able to twizzle it on your fork.

0:41:100:41:13

We don't want a bag of too many of the little bits.

0:41:130:41:15

I'm not sorting out the little courgetti from the big courgetti.

0:41:150:41:18

Come on, that's what you need to do to keep up on the line.

0:41:180:41:20

Don't be ridiculous. Really?

0:41:200:41:22

-Really.

-So what we're looking for is a 300g bag.

0:41:220:41:25

-Get out of it. Right, come out.

-Go on, then, give it a go.

-Come out.

0:41:250:41:27

All right, love, I'm the new boss.

0:41:270:41:30

Show me. Do it, do it.

0:41:300:41:32

You've got to keep up with this speed, Gregg.

0:41:340:41:36

And what you're looking for is it to hit the green.

0:41:360:41:39

Right, get out the way.

0:41:390:41:40

Go back over there, go back over there.

0:41:400:41:42

-Big handful.

-Big handful.

0:41:440:41:45

-Rip off the end.

-Yep.

0:41:470:41:48

-Too heavy.

-Oh!

0:41:510:41:53

-Too light.

-Argh!

0:41:570:41:59

Whoa! Back of the net!

0:42:020:42:04

Yes!

0:42:050:42:07

Lucky fluke.

0:42:070:42:08

'Georgina's low-carb courgetti has been a huge hit.

0:42:100:42:14

'It's a good source of vitamin C and low in fat.

0:42:140:42:17

'In fat, 100g of courgetti has less than 10% of the calories

0:42:170:42:22

'of the same amount of pasta.'

0:42:220:42:24

How important is this little beastie now to your veg sales?

0:42:250:42:29

Really important.

0:42:290:42:30

We're selling as much courgetti as fresh spaghetti.

0:42:300:42:33

-You've created a monster.

-We have.

0:42:330:42:35

The courgetti market has gone from nothing

0:42:390:42:42

to an industry worth millions.

0:42:420:42:44

But what I want to know is,

0:42:480:42:49

what's going to be the next big health trend to hit our shelves?

0:42:490:42:54

Hi.

0:42:540:42:55

'I'm joining Georgina,

0:42:550:42:57

'as the factory's development team pitch her their new ideas.'

0:42:570:43:02

So, because of the success of the courgetti,

0:43:020:43:05

you're now looking for other veg?

0:43:050:43:07

-Exactly.

-Is that right?

0:43:070:43:09

So what have you come up with?

0:43:090:43:10

So this is a sweet potato tagliatelle.

0:43:100:43:13

Swap the pasta for the sweet potato?

0:43:130:43:14

-Yeah.

-What's this one?

0:43:140:43:16

This is butternut squash, but we've actually turned it into a waffle.

0:43:160:43:19

We've been trying to think of names to call it,

0:43:190:43:21

and I think the best one we've got so far is squaffles.

0:43:210:43:24

-I like squaffle.

-Yep.

0:43:240:43:26

Personally, I'm really happy if more and more people are eating

0:43:260:43:29

more and more fruit and veg.

0:43:290:43:30

They feel like healthy.

0:43:300:43:32

Yeah, you feel virtuous afterwards.

0:43:320:43:34

Right. Now let's have a pint of beer.

0:43:340:43:36

THEY LAUGH

0:43:360:43:38

Since I met with Georgina, her new squaffles have gone on sale,

0:43:380:43:42

and they already out-selling courgetti.

0:43:420:43:45

It just shows you how fickle our food fads really are.

0:43:450:43:49

The foods we buy fall in and out of favour as scientists discover more

0:43:550:43:59

about what's good for us...

0:43:590:44:00

..and what's not.

0:44:040:44:05

'In recent years, processed meats have had a very bad rap,

0:44:060:44:10

'being linked to everything from heart disease to cancer.

0:44:100:44:14

'And our sausages are suffering.'

0:44:170:44:20

Sir, can I have your set breakfast?

0:44:200:44:24

'This year they saw a £50 million drop in sales.'

0:44:240:44:28

-Enjoy.

-Thank you very much.

0:44:280:44:30

-No problem.

-One of the reasons some of us have been put off sausages

0:44:300:44:33

is the average banger contains more than 15% fat.

0:44:330:44:37

But it's that fat which gives the sausage its flavour and succulence.

0:44:390:44:44

So, despite many attempts,

0:44:440:44:46

a low-fat sausage that still tastes good has remained elusive.

0:44:460:44:51

But one food producer claims to have developed a 3% fat sausage

0:44:510:44:56

that still keeps its moisture.

0:44:560:44:58

And apparently, it involves some very clever chemistry.

0:44:580:45:01

I'm heading to Northern Ireland, where meat innovators Finnebrogue

0:45:050:45:09

and Marks & Spencer are developing their skinniest ever sausage.

0:45:090:45:14

To prove how difficult that is,

0:45:150:45:17

product developer Emma Curistan

0:45:170:45:19

has prepared a low-fat sausage without using their new technique.

0:45:190:45:24

This is what happens if you just take the fat out of the sausages - it leaks out the ends.

0:45:240:45:28

So, you see all the sausage meat coming at the end of the sausage?

0:45:280:45:30

The sausage is a lot smaller than it was to begin with,

0:45:300:45:33

so it's shrinking.

0:45:330:45:34

All the moisture is leaking out into the frying pan.

0:45:340:45:37

'Sausages are over 60% water,

0:45:370:45:39

'and in standard sausages,

0:45:390:45:41

'the fat plays a vital role in keeping that water in the mix.

0:45:410:45:46

'So, reducing fat and having a moist sausage is tricky.'

0:45:460:45:51

It's grainy and it's bitty.

0:45:510:45:53

-Yeah.

-Do I have to taste it?

0:45:530:45:55

-Yeah.

-I do?

-Yeah.

0:45:550:45:57

The texture is really dry.

0:46:010:46:03

It's like having a flannel in your mouth.

0:46:030:46:05

All right, I've learnt that you can't just take the fat out

0:46:050:46:08

of a standard sausage. Well done.

0:46:080:46:10

You're the only person I've ever seen happy

0:46:100:46:12

to have fed me something disgusting.

0:46:120:46:14

Well, I'm trying to prove my point.

0:46:140:46:15

To try and get a sausage with less than 3% fat is really difficult.

0:46:150:46:18

'But after months of trial and error,

0:46:180:46:21

'Emma think she's cracked the perfect skinny sausage.

0:46:210:46:24

'And Jemma Davis from M&S has come to see it rolling off

0:46:260:46:30

'the production line for the first time.'

0:46:300:46:32

Jemma, excited?

0:46:380:46:40

Yeah, to develop and launch a low-fat sausage,

0:46:400:46:42

it's the holy grail.

0:46:420:46:44

Removing the fat from the sausage mix is fairly straightforward.

0:46:460:46:51

This is lean cuts of leg meat, so, chump.

0:46:520:46:55

It's less than 3% fat.

0:46:550:46:57

What would you normally use in a sausage, then?

0:46:570:46:59

We normally use cuts of shoulder and belly.

0:46:590:47:02

Shoulder is 15% fat.

0:47:020:47:04

-And belly?

-30%.

0:47:040:47:05

Wow.

0:47:050:47:07

'Their problem now is keeping in the moisture

0:47:070:47:09

'with such low fat levels.

0:47:090:47:12

'And every ingredient has a part to play.'

0:47:120:47:14

This is gluten-free crumb.

0:47:160:47:18

I would have thought that if you put breadcrumbs into a sausage,

0:47:180:47:21

it would have made it drier.

0:47:210:47:22

No, quite the opposite, in fact.

0:47:220:47:24

Actually, in their sausage it's got a really important function,

0:47:240:47:26

and that's about locking the moisture into the sausage.

0:47:260:47:29

Even the seasoning has a role.

0:47:290:47:31

The salt helps to extract the protein from the meat,

0:47:320:47:35

so helps us create the structure and the texture of the sausage.

0:47:350:47:38

So it acts like a glue.

0:47:380:47:40

This is free-range egg white.

0:47:400:47:41

It helps to bind all the ingredients together,

0:47:410:47:43

-to give the right structure.

-Right.

0:47:430:47:45

OK, breadcrumb is there to catch moisture as you cook.

0:47:450:47:49

-Yes.

-Trap it.

0:47:490:47:50

Seasoning is there to extract protein, make it sticky.

0:47:500:47:53

-Yes.

-And the egg white is to stick it all together.

0:47:530:47:57

'All these ingredients are helping to lock in the moisture,

0:47:570:48:00

'but the real innovation here is the mixing.

0:48:000:48:03

'Most sausages are mixed using a mincer.'

0:48:050:48:08

But they use this bad boy - a bowl chopper.

0:48:090:48:13

All the ingredients for the skinny sausage go in here.

0:48:130:48:16

But the order they put them in

0:48:160:48:18

is crucial to the chemistry of holding the water

0:48:180:48:21

and the protein together.

0:48:210:48:23

But we're not allowed to see it, because it's top secret.

0:48:230:48:27

This is the secret process of how we make our skinny sausage.

0:48:280:48:31

And this is where the sausage magic happens.

0:48:310:48:34

Sausage magic!

0:48:340:48:36

Now, everybody should see that, right?

0:48:360:48:37

-But we're not allowed?

-No.

0:48:370:48:39

Emma hopes this unique method of chopping the meat

0:48:400:48:44

will bind the water into the mixture so it won't leak out during cooking.

0:48:440:48:49

After a little more secret mixing,

0:48:490:48:52

our sausages are ready to be stuffed.

0:48:520:48:55

So, slide the skin on...

0:48:550:48:57

..and pull it off. Sorry, you're in my way there.

0:49:000:49:02

Start the machine.

0:49:020:49:03

What?!

0:49:050:49:07

It's the fastest sausage in the world!

0:49:070:49:10

-Will you let me have a go at this?

-Yeah, go ahead. That's it.

0:49:110:49:14

Yeah? Hold on to that, son!

0:49:170:49:19

Uh-oh! Uh-oh! Uh-oh!

0:49:280:49:30

I guess I shouldn't give up my day job, then.

0:49:340:49:36

For these to be truly skinny sausages,

0:49:400:49:42

Emma's got to be absolutely sure of their fat content.

0:49:420:49:46

This is a very special machine that we use.

0:49:470:49:49

-A fat-ometer?

-Pretty much, yeah.

0:49:490:49:52

I better not get in it.

0:49:520:49:53

'Using the infra-red light,

0:49:530:49:55

'the scanner analyses the fat content of the mix.

0:49:550:49:59

'At 2.5% fat, it's well below the 3% threshold she needs.'

0:49:590:50:06

Does it say on there whether it's going to taste any good?

0:50:060:50:08

Right, well, now is the moment of truth.

0:50:200:50:23

What does this sausage actually taste like?

0:50:230:50:26

You look nervous.

0:50:330:50:35

What you have done

0:50:440:50:46

is reproduced the flavour brilliantly well,

0:50:460:50:49

because it tastes like a good fat pork sausage.

0:50:490:50:55

What you don't get, though, is the same texture,

0:50:560:50:58

because you simply don't have fat coating your tongue.

0:50:580:51:01

You don't have that slipperiness.

0:51:010:51:04

The texture is different.

0:51:040:51:05

The flavour is very, very good.

0:51:050:51:07

Will you accept that?

0:51:070:51:08

I think it's just as juicy though.

0:51:090:51:12

I don't think it is as juicy.

0:51:120:51:14

It doesn't feel exactly the same as a fatty pork sausage,

0:51:170:51:21

but it tastes OK and, actually,

0:51:210:51:23

it's a lot, lot healthier.

0:51:230:51:26

But what really impresses me is all the technology and the science

0:51:260:51:30

that's gone into it.

0:51:300:51:31

I mean, proper molecular gastronomy for the humble banger!

0:51:310:51:36

Supermarkets know that foods with big health claims

0:51:440:51:47

generate big sales.

0:51:470:51:49

So in the battle to stay ahead, they're worth investing in.

0:51:520:51:55

And there's one tiny fruit with a massive health pedigree

0:51:570:52:01

that's flying off the shelves.

0:52:010:52:03

We get through a remarkable 200 million of them every week -

0:52:030:52:07

the humble blueberry.

0:52:070:52:09

Hailed as a superfood,

0:52:090:52:10

sales of these have quadrupled in the last five years.

0:52:100:52:14

And it has even given the strawberry a run for its money.

0:52:140:52:16

The attraction of blueberries' health benefits

0:52:210:52:23

have driven up sales by more than 20% in the last year alone.

0:52:230:52:28

But for the supermarkets, this surge in sales creates a big challenge.

0:52:300:52:35

How do you source the volume and quality

0:52:360:52:39

to keep up with our insatiable demand for them?

0:52:390:52:41

Well, there is one solution - to grow them here in the UK.

0:52:410:52:44

But do you know what? It's not that simple.

0:52:440:52:47

90% of these blueberries that we eat are actually imported.

0:52:470:52:51

'Andy Mitchell is the soft fruit technologist for Marks & Spencer.

0:52:590:53:04

'Today, he's checking on his latest shipment from Peru.

0:53:040:53:08

'He can't be measuring every single one, can he?'

0:53:080:53:10

I have never seen so many blueberries, Andy.

0:53:120:53:15

It's a lot. But we source from South Africa,

0:53:150:53:18

we're in Argentina, we're in Peru.

0:53:180:53:20

We follow blueberries around the world.

0:53:200:53:23

Imported blueberries can be held in storage for months.

0:53:230:53:27

Andy knows that if he could source more fresh British blueberries,

0:53:270:53:31

they'd be a hit with his customers,

0:53:310:53:33

but there's a good reason why he can't.

0:53:330:53:36

If you look at where the UK is, very northern in the world,

0:53:370:53:40

doesn't get the weather

0:53:400:53:41

that the likes of South Africa and Argentina get.

0:53:410:53:44

So there are no native blueberry varieties here.

0:53:440:53:47

No. All bushes actually come from

0:53:470:53:50

places like Canada and America originally.

0:53:500:53:53

So in the battle to bring us blueberries,

0:53:530:53:56

the industry have invested £3 million

0:53:560:53:59

in the hope it will pay off later.

0:53:590:54:01

M&S have teamed up with the James Hutton Institute in Scotland

0:54:030:54:06

to try and create a truly British blueberry.

0:54:060:54:10

Dr Susan McCallum thinks one very special plant could hold the answer.

0:54:110:54:16

There are cousins of blueberries,

0:54:180:54:19

which are called the bilberries, which I have here.

0:54:190:54:22

So these are native to Europe and to the UK.

0:54:220:54:26

They're really pretty, but they're tiny, aren't they?

0:54:260:54:28

They're grown wild in the moorlands and in the woodlands

0:54:280:54:31

and they thrive there.

0:54:310:54:33

'And the bilberry has another big advantage.

0:54:330:54:37

'All purple fruits contain a chemical compound called anthocyanin

0:54:370:54:43

'which helps to reduce cardiovascular disease,

0:54:430:54:46

'and the British bilberry has far more of this compound.'

0:54:460:54:50

The beauty with the bilberry is

0:54:510:54:53

the purple colouring is not just on the skin,

0:54:530:54:55

it's also in the flesh inside.

0:54:550:54:57

-But the taste?

-It's a little bit tart.

0:54:570:55:00

The anthocyanins give it that bite.

0:55:000:55:02

Real sharp taste to it.

0:55:040:55:05

'They thrive in our climate and pack a powerful health punch,

0:55:070:55:11

'and yet the bilberry is worthless.'

0:55:110:55:14

They just produce so little fruit

0:55:140:55:16

that it's just not worth investing that much time and money

0:55:160:55:19

to try and commercialise it.

0:55:190:55:20

'So Susan's doing some hi-tech match making.

0:55:230:55:26

'She's using DNA profiling to pinpoint the best traits

0:55:260:55:30

'of each fruit and crossbreed them.'

0:55:300:55:32

What we're trying to do is find a blueberry plant

0:55:350:55:38

from America that will have the yield and have the size

0:55:380:55:40

and the fruit that we're after,

0:55:400:55:42

and then introduce some of the markers that we've found

0:55:420:55:45

for the bilberry to then get the colour

0:55:450:55:47

and some of that tart flavour in there as well.

0:55:470:55:50

'But there is no guarantee Susan will get everything she needs in one plant.

0:55:500:55:55

'So, she's making thousands of attempts.'

0:55:550:55:58

6,000 seedlings, all in.

0:55:590:56:01

-6,000?

-6,000.

0:56:010:56:03

Would some look better than others?

0:56:030:56:05

Oh, absolutely. And that's what we want.

0:56:050:56:07

Anything that doesn't perform very well in our UK environment,

0:56:070:56:10

we want rid of it.

0:56:100:56:11

If Susan and M&S succeed, they'll have created a blueberry

0:56:130:56:16

that's not just perfect for our climate,

0:56:160:56:19

but also could be better for us.

0:56:190:56:21

But it won't reach your shelves for a while.

0:56:230:56:26

It could be eight years

0:56:260:56:27

before they see the fruits of all their hard work.

0:56:270:56:30

If you grow a British blueberry, the freshness in the flavour,

0:56:310:56:35

it far exceeds anything that we can import in.

0:56:350:56:37

So put in the leg work now and get the long-term benefits later on?

0:56:370:56:41

Absolutely, yes.

0:56:410:56:43

The amount of work and research that's gone into this is huge,

0:56:440:56:47

to create the local, fresh, British blueberry.

0:56:470:56:50

And if they're successful, the pay-off could be phenomenal.

0:56:500:56:54

'Next time, the supermarkets fight to make our lives more convenient.

0:56:570:57:01

'From bringing us our food faster...'

0:57:030:57:05

That looks like something out of Star Trek.

0:57:050:57:08

'..making complicated cooking easy...'

0:57:080:57:11

All of these are for one dish?

0:57:110:57:12

-Absolutely.

-That looks ridiculous to me.

0:57:120:57:15

'..and even looking into our minds to make shopping simpler.'

0:57:150:57:18

Why do you need to read my subconscious?

0:57:180:57:20

That's quite alarming.

0:57:200:57:22

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