Ocean Powerhouse

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:00:06. > :00:13.Our World. We go offshore to see if at harnessing the winner in the

:00:13. > :00:20.Asian could be the answer to our energy needs. - May the wind up.

:00:20. > :00:27.Thousands of wind turbines are rising from the sea. One of the

:00:27. > :00:37.most ambitious construction projects in the world. Britain is a

:00:37. > :00:39.

:00:39. > :00:45.pioneer. -- harnessing the wind. Everything is new. But working out

:00:45. > :00:52.at sea is much tougher than on land and the cost is much higher. It is

:00:52. > :01:00.inherently complicated. It is in a difficult environment. It is

:01:00. > :01:04.staggeringly expensive. So in the drive for carbon-free electricity,

:01:04. > :01:14.does it makes sense to turn for to the Asian for this new kind of

:01:14. > :01:22.

:01:22. > :01:32.power house. -- turned to the Asian. -- turn to the ocean. --

:01:32. > :01:34.

:01:34. > :01:40.powerhouse? The story begins on dry land. At the dockyards where they

:01:40. > :01:45.built the Titanic. These are components for a new wind farm.

:01:45. > :01:51.They are enormous. Before they are installed out at sea, this is our

:01:51. > :01:57.best chance to get a sense of their scale. This is the tip of one of

:01:57. > :02:03.the largest wind turbines in the world. Here in Belfast is the

:02:03. > :02:09.assembly area for a new wind farm for the Irish Sea. It is difficult

:02:09. > :02:18.to understand the scale of this project. This one played weighs 22

:02:18. > :02:27.tonnes. It is 61 metres long. It takes a while to walk to the other

:02:27. > :02:33.end. This is slightly longer than the entire wing span of a Boeing

:02:33. > :02:40.747 jumbo jet. The whole thing is made of fibreglass. It sounds

:02:40. > :02:46.pretty robust. As you can tell, the nearer we get to this end, the

:02:46. > :02:51.thicker and more robust the whole structure becomes. You can imagine

:02:51. > :02:56.the kind of stresses and strains of this would experience, buffeted out

:02:56. > :03:02.in the ocean. We have made it to the end. How do they fit these on

:03:02. > :03:09.to the hub? This one has three plates fitted all ready. It is

:03:09. > :03:17.about to be loaded on to a ship. Let me show you how they fit it.

:03:17. > :03:27.The key is these: 128 of these massive bolts fitted in a ring to

:03:27. > :03:28.

:03:28. > :03:34.hold the blade inside here. When each plate is fitted, eight

:03:34. > :03:43.delicate manoeuvre followers. Moving them takes real care. --

:03:43. > :03:48.follows. Everything is controlled from a tiny cab with a bird's-eye

:03:48. > :03:54.view. The little red bubble is where the driver sits. Robert

:03:54. > :04:02.Childs has one of the strangers jobs. Inside the crane, a staircase

:04:02. > :04:07.leads him to the controls. He ends up suspended high above the ground.

:04:07. > :04:17.I joined him inside. It is cramped. The next stage of the work is about

:04:17. > :04:19.

:04:19. > :04:29.to begin. How high are we? 100m. are right above these slender

:04:29. > :04:30.

:04:30. > :04:39.plates. You a lifting them around. How difficult is that? They are bit

:04:39. > :04:48.lighter. So why we rely a lot on the ground crew to keep them as

:04:48. > :04:54.steady as possible. How tense is that for you? It is nerve-racking.

:04:54. > :05:04.There is a lot of pressure. They are not something you want to

:05:04. > :05:07.

:05:07. > :05:14.bounce about. Inch by inch, the Blades a lifted off the ground.

:05:14. > :05:24.Their immense size takes getting used to. -- plates. This is cutting

:05:24. > :05:33.

:05:33. > :05:41.edge technology. But it still needs Brits strength. -- bldes. --brute.

:05:42. > :05:49.-- blades. The giant crane moves along the tracks, carrying its

:05:49. > :05:52.Precious cargo. This is the process speeded up. Each wind farm is built

:05:52. > :06:01.slightly differently. New technologies and techniques are

:06:01. > :06:06.being tried out all the time. a new industry and we learn from

:06:06. > :06:12.everything we do. That is the key that anybody coming on to the

:06:12. > :06:16.project has the ability to suggest a new way of doing things. We are

:06:16. > :06:26.open to suggestions by people working on the project, even people

:06:26. > :06:27.

:06:27. > :06:35.at home watching this. The final stage of loading. Britain has more

:06:35. > :06:39.offshore wind installations than any other country, but deter mines

:06:39. > :06:49.-- but the Tote odds here are German, and the power company

:06:49. > :06:51.

:06:51. > :07:01.behind the project it is Swedish. - - but deterred bines here. -- the

:07:01. > :07:03.

:07:03. > :07:11.turbines here. But how reliable are these? It will be interesting to

:07:11. > :07:16.see if these breakdowns a single events or a pattern. We may have to

:07:16. > :07:23.change the equipment every eight use. That would seriously dampen

:07:23. > :07:33.the expansion of offshore wind turbines. The barge is towed very

:07:33. > :07:37.

:07:37. > :07:44.cautiously offshore. About junior art to see is much faster. -- our

:07:44. > :07:51.journey out to sea. We travel by high-speed catamaran. The crew know

:07:51. > :07:54.the route well. It takes us past wind farms already built. Out at

:07:54. > :08:00.the site, one of the biggest challenges is fixing the

:08:00. > :08:05.foundations. 1 wind farm starters subsiding. At this want they

:08:05. > :08:14.hammered the legs 40m deep into the ocean floor. It is all more

:08:14. > :08:19.difficult than on land. There are still many unknowns. We are still

:08:19. > :08:26.in the early stages of the industry. The foundations are expensive but

:08:26. > :08:29.will most likely reduce in costing coming years. But you also have the

:08:29. > :08:36.operations, using vessels to get to deter mines, are very expensive

:08:36. > :08:46.installation vessel. All of these costs are not included in the

:08:46. > :08:53.

:08:53. > :09:03.onshore wind farms. -- to get to the turn binds. -- Tobias. --

:09:03. > :09:07.turbines. Some experts say offshore wind is not affordable. Offshore

:09:07. > :09:14.wind is an expensive and difficult way of reducing carbon emissions.

:09:14. > :09:18.There are better and cheaper ways. Climate change is not something we

:09:18. > :09:23.can the experiment for, building an almost projects offshore. Climate

:09:23. > :09:27.change is something urgent which requires us to do something quickly.

:09:27. > :09:33.To choose one of the most expensive ways to reduce those admissions,

:09:33. > :09:41.rather than using cheaper, more direct routes, is a luxury that

:09:41. > :09:46.consumers and the planet cannot afford. This wind farm cost about

:09:46. > :09:50.�500 million. Quite a price tag. But the industry says it is worth

:09:50. > :09:55.it and that future projects will be cheaper stop you there we are

:09:55. > :10:00.confident that the cost will fall significantly in the next 10 or 20

:10:00. > :10:06.years. People are worried about the rise in their power bills. Then on

:10:06. > :10:11.top of that, the extra cost of going Greens. But you must

:10:11. > :10:16.understand the alternatives to not investing in renewable energy. That

:10:16. > :10:22.will be a world that cannot tackle climate change and all that means.

:10:22. > :10:28.As we draw near, the sea Jack is still down at sea level ready for

:10:28. > :10:33.us to climb aboard. One of the trickiest things is getting from

:10:33. > :10:43.one vessel to another. Here we are lucky. We can use this ladder. And

:10:43. > :11:06.

:11:06. > :11:15.The ECJ crisis as soon as we are on. Bundles of cables start to moves. -

:11:15. > :11:24.- sea jack. As you can see in this time-lapse footage, it rises in the

:11:24. > :11:34.water, standing on its lakes with us on it. -- legs. What happens

:11:34. > :11:42.now? The power is about to be assembled. This is the lower

:11:42. > :11:52.section, waiting for it is a team of technicians, dwarfed by the size

:11:52. > :12:02.

:12:02. > :12:06.of it. The tower needs to be lined up exactly. The giant tube is

:12:06. > :12:09.rotated very gingerly. Eventually, a particular pin is guided by hand

:12:09. > :12:15.into the right place and the section can be lowered into its

:12:15. > :12:25.final position. The operation is masterminded from the bridge. At

:12:25. > :12:39.

:12:39. > :12:46.the high-tech control room, the captain keeps watch. Have you have

:12:46. > :12:56.been through some pretty big storms? Yes, we were lucky to get

:12:56. > :13:06.

:13:06. > :13:09.out. The day wears on. The tower is ready, but there is still a lot to

:13:09. > :13:12.do. The next essential component is raised into place. Each component

:13:12. > :13:15.has to be carefully lifted into place and now it is the turn of the

:13:15. > :13:19.giant box that contains the gearbox, the generator and the control

:13:19. > :13:22.system that will sit up at the top of the turbine. A very delicate

:13:22. > :13:32.operation and all been done by the crane driver in that little blue

:13:32. > :13:40.

:13:40. > :13:43.cabin. If you look down below, you can see this great turntable. The

:13:43. > :13:51.whole crane can pivot in any direction, right in the middle of

:13:51. > :14:01.the ship. It gives it extraordinary flexibility. A little bit higher,

:14:01. > :14:06.

:14:06. > :14:09.inch by inch. Look where it has to get to - past the crane and up to

:14:09. > :14:19.be very top of the tower. One of the specialists is waiting to greet

:14:19. > :14:22.

:14:22. > :14:28.it. An extraordinary operation, but it is not over yet. It is high

:14:28. > :14:35.summer and at about 9 o'clock, dusk has fallen. The construction site

:14:35. > :14:44.is bathed in floodlight. The final stage of the work is just getting

:14:44. > :14:54.under way. It is late evening, but the work just keeps going as they

:14:54. > :14:54.

:14:54. > :14:58.enter a critical stage - lifting the giant set of blades of the deck.

:14:58. > :15:06.They are now angling this huge rota so it is in the right position to

:15:06. > :15:09.be hoisted right up and fitted to the very top of the tower. In the

:15:09. > :15:18.dark, up at the summit, a face appears. A giant shadow is

:15:18. > :15:28.approaching. The voices over the radio remain calm. The wind picks

:15:28. > :15:30.

:15:30. > :15:34.up slightly. This is now the greatest danger. Down on deck, a

:15:34. > :15:37.team clutches the tip of a blade. It has to be kept from hitting

:15:37. > :15:43.anything. It is a moment of maximum tension. Attach it to your right.

:15:43. > :15:53.Really slow. Gradually, the harbour get closer to its destination and

:15:53. > :15:58.

:15:58. > :16:01.then it is fitted. Just before midnight the job is done. Just

:16:01. > :16:08.after dawn, the seajack has been lowered and it is time for us to

:16:09. > :16:18.leave. The barge is heading back to Belfast for another load of

:16:19. > :16:20.

:16:20. > :16:30.components. There is one more leg of our journey to come. The wind

:16:30. > :16:33.

:16:33. > :16:38.farm is almost complete. Work boats cluster around the towers. The

:16:38. > :16:41.turbines are being connected to be grid. Each one should generate five

:16:41. > :16:44.megawatts of electricity, a lot more than most, but still, you

:16:44. > :16:54.would need 200 of them to match the output of a conventional power

:16:54. > :16:55.

:16:56. > :17:04.station. Getting onto one is not easy. It involves the same

:17:04. > :17:14.elaborate procedure we went through to board the seajack. 1, 2, 3,4,

:17:14. > :17:27.

:17:27. > :17:30.5.... This is the moment our ascent begins and we have to try to get

:17:31. > :17:38.right up to the top there, up to those blades. Apparently, we can

:17:38. > :17:42.get up onto the roof and have a look. This is the way we will do it

:17:42. > :17:45.- through this huge door at the base of the tower. It is a bit like

:17:45. > :17:55.entering a submarine or a ship. Here goes. With one of the longest

:17:55. > :18:05.

:18:05. > :18:07.ladders in history, I'm sure. There is a lift, I could have used it,

:18:07. > :18:10.but we thought for the authentic wind turbine experience, and also

:18:10. > :18:15.to show you how ridiculously big these things are, it would be

:18:15. > :18:23.better if I went through the ordeal of the long haul to the top. Inside,

:18:23. > :18:26.it's a very long journey to the top. I am hooked on for safety, but the

:18:26. > :18:34.technicians who work in here have to be specially trained and they

:18:34. > :18:43.need a head for heights. Up top, we have reached the key mechanisms,

:18:43. > :18:53.just behind the blades. There is one more stage to go. So, this is

:18:53. > :19:03.

:19:03. > :19:06.the final stage of the journey to the top. First impression, it is an

:19:06. > :19:09.incredible view. The sun has come out, the sea is glistening. Look at

:19:09. > :19:16.the size of that one blade, stretching right up against the

:19:16. > :19:19.blue sky. Now, all of these are immobile at the moment because they

:19:19. > :19:29.are not yet commissioned, but they soon will be benefiting from the

:19:29. > :19:38.

:19:38. > :19:41.beautiful breeze, out here at sea. This wind farm should generate the

:19:41. > :19:45.power needed for 100,000 homes, but only when the wind spins all of its

:19:45. > :19:53.30 turbines. Britain is committed to getting a quarter of its

:19:53. > :20:02.electricity from onshore turbine by 2020. Germany, Denmark and Holland

:20:02. > :20:09.also have serious plans for wind farms at sea. But will this catch

:20:09. > :20:17.on globally? Maybe not. In some parts of Asia we do find good

:20:18. > :20:21.conditions and some countries are experimenting in offshore wind. We

:20:21. > :20:31.also have to think about the areas where there are hurricanes and lots

:20:31. > :20:45.

:20:45. > :20:51.of storms. There are no indications of a global spread. One aim is to

:20:51. > :21:01.get electricity without producing greenhouse gas. Another is to

:21:01. > :21:03.

:21:03. > :21:13.become less dependent on fuel from abroad. It is great that it is home

:21:13. > :21:15.

:21:15. > :21:25.grown electricity. But it must make sense to use this instead of buying

:21:25. > :21:30.