05/11/2012

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:00:05. > :00:10.Hello. Tonight Inside Out is in Derby to remember 20 years of

:00:10. > :00:19.Toyota. Turning Japanese how oriental

:00:19. > :00:24.manufacturing came to Derbyshire. Most people but do not work here

:00:24. > :00:30.think we do karate. I have not experienced it in any other place I

:00:30. > :00:40.have worked that. Also tonight, a story of courage

:00:40. > :00:41.

:00:41. > :00:47.and incredible endurance from start to finish line. I did not expect it.

:00:47. > :00:50.And new hope for people with Alzheimers. We were looking forward

:00:51. > :01:00.to a retirement. It changes all of that.

:01:01. > :01:06.

:01:06. > :01:10.I'm Marie Ashby and this is Inside It's 20 years since Toyota's first

:01:10. > :01:14.car came off the production line just up the road from here at

:01:14. > :01:17.Burnaston in Derbyshire. It's now one of our biggest employers, but

:01:17. > :01:20.back in 1992, not many people knew much about the Japanese-owned

:01:20. > :01:23.company. Tonight Mike O' Sullivan investigates how Toyota changed

:01:23. > :01:33.lives, overturned old prejudices and introduced a new way of working

:01:33. > :01:48.

:01:48. > :01:55.that some say British industry can This car has got to be a star.

:01:55. > :01:59.Unveiled at the Paris Motor Show, updated, sportier, Toyota's new

:01:59. > :02:09.Auris. It has been built at Burnaston, a factory that has come

:02:09. > :02:14.

:02:14. > :02:20.We did have to seriously to cut ourselves, the volumes after the

:02:20. > :02:24.financial crisis, they completely collapsed. We say, for the last

:02:24. > :02:31.three years, we have been in survival and revival phase. We have

:02:31. > :02:35.managed the survival and we are now one the revival with the new Auris.

:02:35. > :02:41.How did where to come to Derbyshire in the first place? It was like a

:02:41. > :02:46.spaceship had landed -- how did Twitter. What is it like to work

:02:46. > :02:56.there? 20 years ago, we made a car every two minutes. Now we make a

:02:56. > :03:01.

:03:01. > :03:05.car every 66 seconds. Survival has been achieved the Toyota away.

:03:05. > :03:11.After the global financial crisis for years ago, there were big cuts

:03:11. > :03:17.in production. 750 voluntary redundancies after negotiations

:03:17. > :03:23.with the single union on site. The revival means Toyota is recruiting

:03:23. > :03:31.again. The new Auris is bringing up to 1500 new jobs, half of them now

:03:31. > :03:41.filled. Already 12,500 people have applied. New recruits will find

:03:41. > :03:41.

:03:41. > :03:46.Toyota is a company like no other. For a start, there is the morning

:03:46. > :03:50.exercises. Professional footballers warm-up before the start of a game.

:03:50. > :03:58.We need to do the same. Some of the actions with the body we need to do

:03:58. > :04:07.to perform their the manufacturing. Most people think we do karate. But

:04:07. > :04:17.no, I have not experienced it in any other place I have worked fact.

:04:17. > :04:21.The new recruits starting today go through what is called in English a

:04:21. > :04:26.training school. They have to complete key skills were then a

:04:26. > :04:31.certain number of seconds. everyone is from a manufacturing

:04:31. > :04:35.background. I was a chef for 10 years. Toyota was hiring and I

:04:36. > :04:45.thought I would try it. A new challenge. A Creative Career for me

:04:46. > :04:47.

:04:47. > :04:50.as well. I am hoping I will be here until I retire, hopefully. Prior

:04:50. > :04:59.to's first car came off the production line in Burnaston 20

:04:59. > :05:06.years ago in 1992. That was this car, it was not just a car. It was

:05:06. > :05:11.a manufacturing revolution on four wheels. Toyota wanted to change the

:05:11. > :05:17.way production-line workers thought as well as how they worked. They

:05:18. > :05:22.call... We constantly look for it in our processes so we look to make

:05:22. > :05:28.it more efficient both four-member and for machinery. The time should

:05:28. > :05:33.constantly come down. -- for the worker and the machinery. We were

:05:33. > :05:42.allowed exclusive access to a Bilbo for the new Auris, ahead of main

:05:42. > :05:46.production. -- build day. Support teams keep a close watch on the

:05:46. > :05:52.Assembly line. Ideas for the Gold of efficiency do not just come from

:05:52. > :06:00.the top, but everyone at the factory. -- the goal of efficiency.

:06:00. > :06:05.We look for as little as 0.1 of a second. We want to reduce every

:06:05. > :06:10.movement our employees are making. That means moving the parts closer

:06:10. > :06:13.to the line, the tools closer, and as you will see behind me, we have

:06:13. > :06:23.automatic guided vehicles which deliver the parts to the employee

:06:23. > :06:25.

:06:25. > :06:30.one by one just as they need them. This is where the whole process of

:06:30. > :06:34.making a car begins. Huge coils of steel arrive. They're going to be

:06:34. > :06:44.pressed into the body parts. When the body is ready on the Assembly

:06:44. > :06:44.

:06:44. > :06:49.line, everything else arrives, just in time. Back in 1989, Derbyshire

:06:49. > :06:54.had just three months to convince Toyota it was the place for its

:06:54. > :06:58.first European factory. The stakes are high. The plant will produce

:06:58. > :07:02.200,000 cars a year and the possible investment represents

:07:02. > :07:09.around �800 million. Hopefully we will make the short left added

:07:09. > :07:13.people see a lot of Japanese people in the area, be nice to them. --

:07:13. > :07:17.the short list. Wales and Humberside were also in the race.

:07:17. > :07:23.Player to chose Derbyshire with its manufacturing skills dating back to

:07:23. > :07:30.the Industrial Revolution. They paid �22.5 million for the

:07:30. > :07:36.Burnaston airfield near Derby. We are reunited two former political

:07:36. > :07:42.rivals who played a part in bringing Puerto to Derbyshire. The

:07:42. > :07:47.Labour leader of the county council led the negotiations. Edwina Currie

:07:47. > :07:52.was the Conservative MP for South Derbyshire. They shared memories in

:07:52. > :07:56.Derby. But they could not agree on everything. Like weather one

:07:56. > :08:05.meeting recalled by Edwina Currie actually happened. Where are the

:08:05. > :08:12.notes? Where was the meeting? think you should look in the

:08:12. > :08:16.archives. Where was the meeting? both did rather well out of this

:08:16. > :08:21.and the people of Derbyshire did exceptionally well out of it.

:08:21. > :08:28.did agree on Toyota's impact. was like a spaceship had landed. It

:08:28. > :08:34.was an astonishing experience, even before the factory opened, when

:08:34. > :08:39.they started recruiting. reaction was not good in places. We

:08:39. > :08:47.got racism. We fought the Second World War again over at it. If I

:08:47. > :08:52.compare it then to now, we actually live on a different planet. A

:08:52. > :08:57.number of people there are still at Puerto. Toyota was also

:08:57. > :09:02.transforming lives. 20 years ago, this man from the East End of

:09:02. > :09:10.London got a job but Toyota. He has been there ever since. He left

:09:10. > :09:18.behind Ford in Dagenham where he had been an apprentice. He has

:09:18. > :09:24.become a maintenance group leader and he is also the Conservative

:09:24. > :09:28.mayor. You were a number at Ford. But when you went to broker, you

:09:28. > :09:33.became a person. It was more of a family atmosphere of -- when you

:09:33. > :09:43.went to Toyota. You could have a better impact on the quality. At

:09:43. > :09:46.

:09:46. > :09:50.Ford, they were not interested in you. I have been there for 20 years.

:09:50. > :09:56.From the 20 year celebrations, there are about 300 of us that have

:09:56. > :10:02.been there for all of those years. But my say something about the

:10:02. > :10:06.company. -- that must say. Today was the start of the production of

:10:06. > :10:12.the new Auris and their visit by Vince Cable. Next year the

:10:12. > :10:17.production target goes up by 70,000 to 190,000 vehicles. As Toyota and

:10:17. > :10:26.the rest of the car industry ride out the peaks and troughs of of

:10:26. > :10:30.consumer confidence. When Claire Lomas signed up for the

:10:30. > :10:34.London Marathon, she was not aiming to break any records. She knew

:10:34. > :10:41.getting to the finish line would be a mammoth undertaking. With the

:10:41. > :10:51.help of a panic suit, she set out to complete the 26th 0.2 miles -- a

:10:51. > :10:52.

:10:52. > :10:57.bionic suit. the 22 -- the 26.2 miles.

:10:57. > :11:05.A talented equestrian rider, Claire Lomas had a bright future in front

:11:05. > :11:12.of her. In May 2007, her life changed forever. While eventing at

:11:12. > :11:19.Horse trials, she was thrown from her horse. Her spinal cord was

:11:19. > :11:24.severed, paralysing her from the chest down. It was hard to start

:11:24. > :11:28.with. Some very dark days. Then you push on and I had to find new

:11:28. > :11:33.things to do because eventing I could not do. It took a while to

:11:33. > :11:43.get my life that contract. You just have to give yourself time and keep

:11:43. > :11:52.making you do little things -- my life back on track. Claire Lomas is

:11:52. > :11:58.not most people. Since the accident, she has met and married her and her

:11:58. > :12:04.husband, given birth and learnt to ski. -- her now husband. Her

:12:04. > :12:11.background in sport gave her the detain the -- determination to

:12:11. > :12:15.carry on. Eventing is more dedication than most sports because

:12:15. > :12:21.you have horses and they need to ring on Christmas Day and all of

:12:21. > :12:25.the time. I am used to putting that effort in. And effort would really

:12:25. > :12:29.be put to the test after she decided to attempt the London

:12:29. > :12:39.Marathon with the help of an advanced robotics soup to raise

:12:39. > :12:41.

:12:41. > :12:46.money for Spinal Research. -- The pressure was harder because it

:12:46. > :12:52.was not liked training normally calls up I had to do this close-up

:12:52. > :13:01.the first steps began. Up the first steps of the marathon were taken

:13:01. > :13:09.near Hull where the company that makes her sit are based. We had the

:13:09. > :13:13.target of the marathon and that was quite a lot of pressure.

:13:13. > :13:23.robotics it uses lightweight bass is to support the legs and rotate

:13:23. > :13:30.

:13:30. > :13:35.the joints. The Back Pack contains an eight hour battery. Having

:13:35. > :13:45.worked with her over the period, it is a genuine opportunity for people

:13:45. > :13:47.

:13:47. > :13:53.to do this. I decided to get myself fit and as in practice as I could.

:13:53. > :14:03.In the fours in abundance as a race they came around. -- belief was in

:14:03. > :14:04.

:14:04. > :14:08.abundance. Getting ready for the challenge. When I think of it now,

:14:08. > :14:16.it makes me still feel very emotional because I did not expect

:14:16. > :14:22.it. When you have that kind of response, you cannot fail. She has

:14:22. > :14:24.an absolute inspiration and puts it on to the spectre false up the idea

:14:24. > :14:34.of running for five hours is nothing when you consider what she

:14:34. > :14:38.is going to do. -- puts it into perspective. As nearly 30,000

:14:38. > :14:48.runners were cured through the streets, she waited patiently for

:14:48. > :14:56.

:14:56. > :15:00.her harrowing moment to start. -- her own moment. The cheering went

:15:00. > :15:09.on for almost the first mile which at the speed I am going is quite

:15:09. > :15:15.some time. She knows it is going to become long time to it but she has

:15:15. > :15:24.the strength and determination to get to the end. Up the response is

:15:24. > :15:27.just unbelievable. It meant so much to me. It is the first time that

:15:27. > :15:33.anyone had attempted to complete the London Marathon by this means

:15:33. > :15:43.both up it will take her between two and Bea weeks to complete the

:15:43. > :15:52.26 mile course. Four days in an her target of two miles a day was

:15:52. > :16:02.proving difficult as the uphill trek took its toll. its feels like

:16:02. > :16:03.

:16:03. > :16:06.you have luck so far but it is still so far away. I just think it

:16:06. > :16:14.is extraordinary what she is doing so wanted to come and show my

:16:14. > :16:18.support to help motivate her. the morning, it was raining again

:16:18. > :16:28.and I did not feel like it but what I really wanted to do was to sit

:16:28. > :16:29.

:16:29. > :16:33.down at the end of the day and I wanted to get up again fulls the

:16:33. > :16:42.day on Tower Bridge was one to remember. Up it was raining and

:16:42. > :16:47.Wendy and I was almost blown over at a couple of points. I read in a

:16:47. > :16:52.magazine that she was doing this and had to come down to support her.

:16:52. > :17:00.Up everything in her life from 2007 until now has been positive. There

:17:00. > :17:07.are so many people here to support her today. Those people do not have

:17:07. > :17:11.to come. They have not committed to anything but they decided to come.

:17:11. > :17:17.Eight days in, she crosses the River Thames. It marks the halfway

:17:17. > :17:24.Clyde of her journey and despite the horizontal rain and wind,

:17:24. > :17:29.spirits are buoyed up by the ever present support. I am getting there

:17:29. > :17:39.so we'll keep marching on. They 13 and she pursues on to canny the

:17:39. > :17:40.

:17:40. > :17:45.worse, the London financial district. -- Canary Wharf's. The

:17:45. > :17:55.money keeps rolling in. That is extremely kind of you, thank you

:17:55. > :17:57.

:17:57. > :18:02.very much. She is normally just treading along in the garage so

:18:03. > :18:07.this is a lot better! The finishing line is nearly insight on day 15.

:18:07. > :18:16.There had been a handful of press at the start of the journey but

:18:16. > :18:24.there was unprecedented attention on the final day. We cannot put in

:18:24. > :18:31.words out proud we are, quite an emotional morning. Then the end was

:18:31. > :18:41.finally in sight. I guard of honour from the Household Cavalry escort

:18:41. > :18:42.

:18:42. > :18:49.in her over the finishing line. was great fun but they do not

:18:49. > :18:55.expect it to be quite like that. Six months on, she has already set

:18:56. > :19:03.her sights on the next challenge. In April, I will cycle 400 miles

:19:03. > :19:06.around various parts of England. I will stop off in schools and

:19:06. > :19:15.deliver up tops so hopefully they will get behind me for some fund

:19:15. > :19:21.raising. I am going to get some use out of my LX. If anyone can do it,

:19:21. > :19:27.Claire Lomas can. She is certainly one determined

:19:27. > :19:31.lady and we wish her the very best. Beng diagnosed with dementia can be

:19:31. > :19:40.a shock, even if you were expecting it, and can be a worrying time for

:19:40. > :19:43.you and your family. The tests can be difficult and

:19:43. > :19:53.expensive but at team from the University of Nottingham may now

:19:53. > :19:53.

:19:53. > :20:02.have an answer. It's very hard to say you have

:20:02. > :20:07.dementia and that is it. The end game is what everyone is worried

:20:07. > :20:11.about. Your life doesn't finish just because of the diagnosis.

:20:11. > :20:14.were looking forward to spending our retirement together but it

:20:14. > :20:18.changes all that. In the UK, over 820,000 people are living with

:20:18. > :20:24.dementia. Over the next 10 years in the East Midlands, the number of

:20:25. > :20:32.people with it is expected to reach nearly 70,000. Four years ago, Gary

:20:32. > :20:42.Musson from Calverton was diagnosed with dementia. How does it make you

:20:42. > :20:48.

:20:48. > :20:52.feel? You seem to cope very well with all of Miss... Set. -- sick.

:20:52. > :20:57.There are lot of things you want to do but you cannot do them so you

:20:57. > :21:00.have to sit in the House sometimes. Dementia literally means the loss

:21:00. > :21:06.of the mind and it is a very diverse condition and there are a

:21:07. > :21:13.lot of different types. The most common type involves loss of memory,

:21:13. > :21:19.and that his loss of short-term memory to begin with. That is the

:21:19. > :21:23.type that encompasses Alzheimer's dementia. I have to think, work it

:21:23. > :21:29.out, a brain. Dementia doesn't only affect the elderly. Heather Roberts

:21:29. > :21:34.was diagnosed with a form of Alzheimer's at 50. It took me Agate

:21:34. > :21:38.pre-match years to get a diagnosis. I had a long and hard fight to get

:21:38. > :21:43.somebody to appreciate that somebody it of the age of 50 could

:21:44. > :21:53.have a problem. She had to weave her work and she could not cope

:21:53. > :22:00.with it and found it difficult to deal with. The people I was working

:22:00. > :22:03.with notice that I was not doing my work correctly. I could do some

:22:04. > :22:12.bits of the job but I had to come out of it because I did not want to

:22:12. > :22:19.kill anybody. I worked in electrics. My son and I gotta wear with his

:22:19. > :22:29.friend and he was an really good friend and it upset him as well. My

:22:29. > :22:30.

:22:30. > :22:33.daughter broke down crying. We will work it out.

:22:33. > :22:36.Dr Nin Bajaj, a neurologist at the Working Age Dementia Clinic at

:22:36. > :22:46.Nottingham's QMC specialises in working with people under the age

:22:46. > :22:49.

:22:49. > :22:54.of 65. If we do not tackle it, it is likely that the number of cases

:22:54. > :22:58.out there will keep on increasing and that will become even more of a

:22:58. > :23:00.social and economic burden. Since her diagnosis at a relatively young

:23:00. > :23:06.age, Heather Roberts with her husband Dave has worked endlessly

:23:06. > :23:15.to raise awareness of dementia. Today they travelled from home in

:23:15. > :23:19.Derby to the international Alzheimer's conference in London.

:23:19. > :23:27.Increasingly, conferences are being put together where people with

:23:27. > :23:31.dementia can play a much more active part. I think that is very

:23:31. > :23:37.important when you have academics and health care professionals who,

:23:37. > :23:40.if they're not careful, can live inside a theoretical bubble.

:23:40. > :23:45.most high profile person with dementia is a man who makes his

:23:45. > :23:49.living from words. Terry Pratchett has sold 70 million books. One of

:23:49. > :23:59.our most successful authors. But five years ago he was diagnosed

:23:59. > :23:59.

:23:59. > :24:05.with early onset of dementia. you read, you turn the pages

:24:05. > :24:10.automatically and that is how it works. The brain that joins up the

:24:10. > :24:13.writing in your head does not seem to work. I can get away with all of

:24:13. > :24:18.this because I have a personal assistant and various computer

:24:18. > :24:28.programs look up my life is not that different to the life of the

:24:28. > :24:42.

:24:42. > :24:45.average writer. I knew something was wrong in advance of a diagnosis.

:24:45. > :24:49.Dementia care is costly. It's estimated that we spend �23 billion

:24:49. > :24:54.every year looking after those with the condition. At the moment, it

:24:54. > :24:57.costs several hundred pounds to accurately diagnose dementia. It

:24:57. > :25:02.takes time. Now the team at the University of Nottingham are

:25:02. > :25:06.developing a technique which makes it easier. It's hoped that for less

:25:06. > :25:16.than �5 the machine will be able to detect the existence of dementia

:25:16. > :25:19.

:25:19. > :25:23.from a simple blood test taken in your GP's surgery. Because the

:25:23. > :25:27.screen is a relatively cheap, we are essentially changing the way

:25:28. > :25:33.the health service works in that you will be monitoring health

:25:33. > :25:37.rather than reacting to disease. We can see the disease and the very

:25:37. > :25:44.early stages and treat it early on rather than reacting to a problem

:25:44. > :25:49.when it becomes more serious letter on. Gary as part of the testing

:25:49. > :25:55.colt -- programme in Nottingham. He is here to get more blood samples

:25:55. > :26:00.and will be taking part in a memory test. The test will take about 20

:26:00. > :26:04.minutes and when we have finished the test, we will send you to the

:26:04. > :26:14.blood clinic to have your blood test. Can you tell me what day it

:26:14. > :26:26.

:26:26. > :26:36.is today? Today? Can you take seven away from 100. The raw a clock face

:26:36. > :26:37.

:26:37. > :26:41.with all the numbers on it. -- draw. You had some tests last week and

:26:41. > :26:50.they were quite challenging. did you feel any went? I cannot

:26:50. > :26:55.remember. How does it affect your daily life? Finding his way around

:26:55. > :26:59.the House. I can tell him where to go to get a pair of socks from and

:26:59. > :27:05.then the next time he does not know. Every time he needs something

:27:05. > :27:10.different, each time I have to tell him exactly where it is. Down the

:27:10. > :27:16.corridor and which set of doors. He will sometimes ask where the

:27:16. > :27:21.bedroom is. If this machine works as well as we think it will, it

:27:21. > :27:25.will have a global impact. The diagnostic market in dementia is

:27:25. > :27:32.worth billions of dollars and that is a reflection of the burden of

:27:32. > :27:38.this disease around the world. ability to detect dementia earlier

:27:38. > :27:43.in the future banks to do work here in Nottingham will mean people can

:27:43. > :27:50.help live a normal life for longer and that means rather than just

:27:50. > :27:58.adding years to your life, you will add life to your years. We have

:27:58. > :28:06.gone through it together. I know you're little ways. This is your

:28:06. > :28:12.wake-up call. Lovely to the full with that person well you can. --

:28:12. > :28:19.live life to the full. I would continue to do the work and we will

:28:19. > :28:23.apply it our way onwards. Death in things happen to different people

:28:23. > :28:31.and lots of people have to cope with different illnesses. This is

:28:31. > :28:35.just one of them. Thanks to everyone for sharing their personal

:28:35. > :28:37.experiences. That is it from us this week.