Episode 2 Food Inspectors


Episode 2

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Transcript


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Have you enjoyed your dinner? Good.

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Digest on this, every year over a million people get ill

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because of the food they eat. That's over a million dodgy dinners.

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What we need is a group of men and women who have the power

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to shut down dirty restaurants and food shops all across the country.

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Do these men and women exist?

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They do, Chris.

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They're called the food inspectors, and they're very, very busy.

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'Over the next few weeks we'll be out on the road

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'with the food inspectors.'

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You need to get your act together.

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'They'll discover restaurants where no-one seems to know what they're doing.'

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You can't have a rabbit where you're preparing food.

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You need to take the rabbit out. Take it out now.

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'And we discover the visitors that no restaurant ever wants to meet.'

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You have so many live cockroaches, yeah? In the preparation area.

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What are they playing at?

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'I'll be revealing the truth about the hidden world of

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'food crime that puts you in danger.'

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-What he's describing there is smuggling?

-It's a time bomb waiting to go off.

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'And I'll be find out how our food manufacturers keep us safe.'

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This doesn't look like a kitchen, this looks like a science lab.

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'This week, the illegal trade in shellfish that could

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'put your health at risk.'

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We know people are going out there and bringing in cockles,

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and I for one most certainly wouldn't be eating them.

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'In Gravesend, Mandy finds a filthy kitchen and lays down the law.'

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Dump it. Get a new one. What are you playing at?

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So you need to get your act together.

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'And I drop in on the woman who cares more

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'about her pets than her kitchen.'

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I'll test it, but it looks to me like faeces.

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Now, there's one thing above all others

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that will get a food inspector really worked up, and that is dirt.

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Why? Well, it's quite simple. A grimy kitchen is more likely

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to make you sick than a clean one.

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Luckily, our food inspectors can spot dirt at 20 paces.

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And it crops up in the most unlikely of locations.

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'She's a woman on a mission.'

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Whatever it is in there, shift it.

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-'No-nonsense.'

-Something needs doing with this shelf.

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-'No excuses.'

-I do not want to see that.

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'Her manor's Gravesham in Kent,

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'and with 24 years in the business, she takes it all in her stride.'

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Don't leave bin bags.

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Can you do something about your steps? Wrong answer.

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'This is Mandy Cartwright, FI - that's Food Inspector to you and me.

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'Today, she's on the trail of a Chinese takeaway.'

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I've actually been up there twice before in the past,

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so we're not quite sure what we're going to find today.

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'Every food outlet in England, Wales

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'and Northern Ireland is rated from zero to five -

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'five being the cleanest,

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'and zero meaning there is urgent improvement necessary.

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'Now the Lucky Dragon boasts a four,

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'but this could change depending on Mandy's inspection.'

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Hello there. Were you here the last time I came?

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'Mr Lee's not looking too happy to see Mandy again.

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'That's because she's known as

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'"Clean Up Or Close Down Cartwright".'

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All right, so we're coming through.

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'Mandy's one of Gravesham's most experienced inspectors,

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'and is known for her straight talking.'

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When was the last time you cleaned under your stove?

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Once a week, you're kidding me.

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-Look at all the rubbish that's up here, look.

-Oh, that.

-It's filthy.

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Why have we got fishing rods stood in the corner there?

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It shouldn't be in the food room.

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Can we get some lids on some of these bins? They're all open.

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'The Lucky Dragon's looking more like the Mucky Dragon,

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'and Mandy's grime radar has picked up another kitchen no-no.'

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Is that what's in that bottle,

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or have you put something else in there?

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Right. But look at what's in there. There's something floating in that.

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Dump it, get a new one.

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'Now Mandy turns her attention to the food,

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'and immediately a box of fried chicken has caught her eye.'

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When were these done?

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And so how long have they been sat here?

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Since six o'clock this morning?

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So they've been here for about six hours since they've been cooked?

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-How do they come in? Do they come in frozen?

-Yeah, yeah.

-In this box?

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What concerns me is that this has had raw food in it

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and you've now put cooked food.

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Do you really think that's a good idea?

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If you've got chicken in there, whether it's frozen or fresh,

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there's going to be bacteria.

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They've been sat at 20 degrees, for the sake of argument,

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for the past six hours, in a box that's got bacteria on it.

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What are you playing at?

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'Her inspection's over and it's time for the verdict.'

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Not good. Not good.

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I'm not happy with what I saw out in that back room, and your storage

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procedures are almost non-existent, they're not good enough.

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The walls are filthy, and you will definitely not be

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keeping your four-star rating, that's going to be dropping.

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'Four out of five for food hygiene is something

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'you tell your customers about, but a result like this may not be.'

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So you need to get your act together.

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There were, obviously, major cleaning issues

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and it's going to be one that we're going to have to follow up on.

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He will be getting a long schedule of work that he needs to look at.

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'And we'll be back with Mandy later to see

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'if Mr Lee cleans up his act or loses his four star hygiene rating.'

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Food business is big business,

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and it can attract people who cut corners.

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Every week I'll be investigating a food crime that is not only

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an illegal act, but which can put you and your family

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and anyone who eats these foods at serious risk of illness.

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Tonight I'm going to reveal there's a darker side to our shellfish

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industry that could lead to poison on your plate.

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'Shellfish - and I'm talking about molluscs like clams

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'and mussels - can be dangerous, responsible for more

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'cases of food poisoning that either dairy or rice, or fruit and veg.'

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And some of the symptoms are horrifying -

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amnesia, paralysis, diarrhoea.

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'Now, I don't know about you,

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'but I'd always assumed that if prepared properly, shellfish

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'will be OK, but apparently it also depends on where it's caught.

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'It's three o'clock in the morning and the fishermen

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'at Lytham-St-Annes are going out to work.

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'They're registered fishermen,

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'fishing in waters where shellfish is cleared for human consumption.

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'But there's evidence that this is not the only fishing taking place.

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'And illegal fishing in other areas is putting anyone who

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'eats their catch at risk.'

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There are numerous beds throughout the United Kingdom

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that are not classified.

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We know people are going out there and bringing in cockles,

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and I for one most certainly wouldn't be eating them

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and I wouldn't advise anybody else to do the same.

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'This kind of fishing may look small-scale, but it's anything but.

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'Annually, 45,000 tons of shellfish are landed in the UK,

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'and last year the industry was worth a whopping half a million pounds.

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'In the past few years there have been a number of high-profile

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'shellfish poisoning cases, and it can carry really dangerous

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'nasties, such as E-coli and norovirus.

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'A single outbreak can affect hundreds of people.

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'Contaminated shellfish can end up on our plates

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'when fishermen take their catch from dirty beds

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'and pass them off as cleaner than they really are.

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'So why do some areas produce cleaner shellfish than others?

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'I'm off to the Centre for Environment, Fisheries and Aquaculture Science -

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'CEFAS to you and me - to meet a man who knows.'

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Can you explain to me the classification

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of different shellfish beds? How does that work?

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Class A shellfish can actually be eaten raw, straight

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from the seabed, you don't need to process them in any way at all.

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'So Class A shellfish are good to eat raw.

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'Class B require a level of filtration,

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'and Class C need to be boiled before eating.

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'But then below them are prohibited beds from which shellfish

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'should never be consumed.'

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If you've gone to beyond Class C into prohibited then, you know,

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again, your chances of being made ill are increased.

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'Illegal shellfishing is a nationwide problem,

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'and the first port of call is Poole Harbour in Dorset.'

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This is how easy it is.

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The waters on the other side of that bridge there

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are classified as prohibited - it's against the law to take

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shellfish from there for sale, but how easy is it to take them

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from there and then claim that they actually came from over there,

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which is classified as C, or over there which is a B?

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The Council knows this is going on.

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Around here it's a small, but very real problem.

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The vast majority of local

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fishermen stick to the rules, but not everyone's so honest,

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and this system hinges on those who catch the fish telling the truth.

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It relies on the fishermen being honest about what they've done.

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Presumably there will be some that aren't honest

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and we can't verify exactly where the fish have come from

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because it's self-certification.

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And if they're marked as a B when they're a C or worse,

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-then they've gone through the wrong process.

-Yeah, they have.

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And we're relying on the fishermen themselves to tell us which they are.

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'So even with the right paperwork,

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'businesses still take shellfish from suppliers on trust and reputation.

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'Take, for instance, this chef, who works just metres from the quay.'

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Do you ever get people coming out, out of the blue to you

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and offering you shellfish outside of your recognised suppliers,

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the guys you always go to?

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Every now and again we get a fisherman or two just wander

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straight in off the quay and say

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"I've got something to sell, I've got some fish

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"or I've got some mussels or I've got some scallops,"

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but we turn them away, because I don't know where they've come from.

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'You've got to hope that all restaurateurs are as vigilant.

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'Coming up later, the authorities are fighting back.

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'I go out on patrol as the police look for anyone fishing illegally.'

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'Now, if you've never had food poisoning, think yourself lucky.

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'Some people are violently ill and for others, well,

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'it could be nearly fatal.'

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I'm in the food lab again and I've got another

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frightening food poisoning story for you,

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but I do have a few tips to make sure

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you don't become the next victim.

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This is the story of Sharon Sanderson from Halifax.

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She works as a secretary, and according to our files,

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she likes nothing more than a good workout at the gym,

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so she WAS fit and healthy.

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I say she was, because she made one fateful shopping trip

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to Manchester, and her life was about to change.

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I'd been into Manchester with my two girls,

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and we'd recently come back from holiday, it was freezing,

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winter was on its way, so we decided to go,

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get stocked up with winter clothes.

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But at some stage you thought,

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"Right, we're a bit hungry," what happened?

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We went to a food hall, early doors at lunchtime and, as usual,

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everybody decided that they wanted something different.

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One had McDonald's, one had Pizza Hut.

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-And you thought, "I don't fancy that"?

-I'll go to t'noodle bar.

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-What did you order?

-Chicken and noodles.

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-Taste OK?

-At the time.

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'Sharon believes that decision led to her hospitalisation

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'and kidney failure.'

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You finished off your shopping and then you decided to go home.

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-How did you feel?

-A little bit off in the car journey on the way home.

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I got home, felt a little bit more not quite with it.

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Got in to my 'jamas, and put myself to bed at eight o'clock.

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And then at nine o'clock I was up and was being violently ill.

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'Sharon had picked up a very serious case of salmonella poisoning.

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'It was never proved,

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'but Sharon believes she caught it from the chicken noodles.'

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I was probably being sick about every ten, 15 minutes.

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'It was coming out with such force I could almost not get my breath.

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And it was just...it was so regular.

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There was just... There just seemed no end in sight with it.

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Salmonella is the second most common cause of food poisoning.

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It can be found in the guts of farm animals,

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so it can infect poultry, eggs, milk and, of course, meat.

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'Sharon called out the doctor who thought it was just a 48 hour bug,

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'but she continued vomiting

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'and the weight was dropping off her at an alarming rate.'

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-I lost a stone.

-In how long?

-In about four days.

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-So you lost a stone in four days?

-Yeah.

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'Cross-contamination is one

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'of the most common causes of food poisoning.

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'With the help of some paint and an ultra-violet light

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'it's all too easy to see how it happens.'

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Here, I've got this piece of chicken,

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I've been preparing it for my nice roast lunch.

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I've done everything I can, I'm now going to put that in the oven.

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Safe, because that's going to be cooked at the right temperature.

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But look at the bacteria I've left behind on my chopping board,

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and I think, "Well, I don't want to do too much washing up,

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"I'll make my vegetables on here as well."

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I start slicing on the chopping board and, of course,

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I'm oblivious, I cannot see the salmonella.

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I can only see it because I've got the ultra-violet light here.

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And I'll maybe peel a few vegetables on there as well.

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Please, get two chopping boards out - one for the raw meat

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and one for your vegetables.

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'By now, Sharon had suffered five days

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'of relentless vomiting and diarrhoea.'

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I kind of felt at that point pretty lifeless and I kind of thought if

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that's what it feels to be on your way out, you know, bring it on,

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because I just...I didn't feel like I had any fight in me.

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'Sharon was rushed to hospital for a series of tests.'

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The scan was on my kidneys,

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so when that came back they then diagnosed renal failure.

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-Renal failure, so kidney failure?

-Yeah.

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'Renal failure is when the kidneys lose the ability

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'to sufficiently filter toxins and waste products from the blood.

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'Sharon was immediately moved to the respiratory ward,

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'and given drips into both arms.'

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On the Monday, they got the diagnosis through

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that it was salmonella.

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I was relieved, but then angry, because all this I'd got from food.

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'The salmonella bacteria enter the stomach,

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'invade the small intestine,

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'and secrete toxins which make you sick, as Sharon knows all too well.

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'She spent another week in an isolation ward before being

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'well enough to go home.

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'So how do you avoid salmonella? As always, wash your hands properly.

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'Store cooked meat anyway from any raw food,

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'and make sure all food is thoroughly cooked,

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'so it's piping hot.

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'Back in Gravesend and food inspector

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'Mandy Cartwright's returning to the unlucky Lucky Dragon.

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'Last time she visited, Mandy wasn't happy -

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'there was the chicken in a box...'

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This has had raw food in it and you've now put cooked food.

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'..and is that bird's nest soup under the cooker or something else?'

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When was the last time you cleaned under your stove?

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'Mandy was left with no choice.'

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You will definitely not be keeping your four-star rating.

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That's going to be dropping.

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'Now Mandy's back and it's time to see if owner Mr Lee

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'has cleaned up his act.'

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-You've sorted all your bowls out.

-Yeah.

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That's all nice and neat and tidy.

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The tiles have been done, yeah. So who got the dirty job?

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-Was that you as well?

-Well...

-All the cleaning under there.

-Yeah.

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'So the cleaning's improved, but what about food storage?

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'On Mandy's last visit, they were keeping cooked chicken

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'in a box used to store raw meat.'

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How do you do it now? What do you put them in?

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-Now we are using this.

-Right. And then you wash them?

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Wash them, yeah, like that.

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And what do you put in them? Do you put paper?

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We put paper, like that.

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'So it's looking like a clean bill of health for the Lucky Dragon,

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'until eagle-eyed Mandy clocks something.'

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-Hey, what's that?

-That's...

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Not in the food room. Get it out.

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Have you got a problem at the moment?

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It was a bottle of rat poison.

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'Oops. What will that slip-up mean to the food inspector's verdict?'

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OK, thank you very much. That was much better.

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-Much better.

-OK.

-Yeah.

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Just noted on here "not storing the bait in the kitchen,"

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because I don't want it getting in the food.

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So in two months' time, if you keep up those clean conditions,

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you can get a higher score.

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From our point of view, yes, he has cleaned the back areas,

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he has redecorated it, but if we come back in two months' time and

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we find it's in a similar condition, then he'll get a similar rating.

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Our food inspectors work day and night to keep us safe.

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They are our last line of defence against bugs and bacteria.

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Ooh, and they're thorough.

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When they're around, there is no hiding place.

0:19:010:19:03

'Every kind of food outlet, from Michelin-starred restaurants

0:19:090:19:12

'to kebab shops, have to be inspected regularly.

0:19:120:19:16

'Enter Russell Jenner.

0:19:160:19:17

'His credentials speak for themselves - ten years at Reigate

0:19:170:19:21

'and Banstead Council, and 1,500 inspections under his belt.

0:19:210:19:25

'He's a match for any food outlet,

0:19:250:19:27

'and today's pizza delivery company is no exception.

0:19:270:19:32

'Every inspection starts with some basic questions.'

0:19:320:19:35

So these are the things you have to check every day.

0:19:350:19:38

And you check them at the start of when you open, do you?

0:19:380:19:41

Yeah, when we open, we start to do these things.

0:19:410:19:44

OK. It's just that Monday and Tuesday, they're not done.

0:19:440:19:48

'Mmm, some staff aren't ticking the chart that ensures

0:19:490:19:52

'food safety checks are carried out. Not a great start.'

0:19:520:19:55

Well, when you take things that are ready to eat from your ordinary

0:19:550:19:59

fridge, what sort of temperature would you expect them to be?

0:19:590:20:02

That must be...

0:20:020:20:03

As no-one seems to know what temperature

0:20:160:20:18

the fridges are supposed to be, Russell needs to check them all.

0:20:180:20:22

Having a fridge at the right temperature

0:20:220:20:24

is vital for food safety.

0:20:240:20:26

13.2. That's not good.

0:20:260:20:29

They should be aiming to get that below five.

0:20:290:20:32

13.2 is above the legal maximum,

0:20:320:20:35

so they'll need to get that checked out pretty quickly.

0:20:350:20:38

Into another room,

0:20:380:20:40

another employee, and another food safety rule has been broken.

0:20:400:20:43

I'm very pleased to see you've washed your hands.

0:20:430:20:45

I would have preferred it in the wash hand basin, OK.

0:20:450:20:48

That's a food-washing sink.

0:20:480:20:50

That's your hand wash basin there, and it's for washing hands.

0:20:500:20:54

It's vital people in catering keep hand washing and food washing

0:20:540:20:58

separate. After all, no-one washes their vegetables in the bathroom.

0:20:580:21:03

So far, not so good.

0:21:030:21:05

These Papa John's employees are not following the restaurant's

0:21:050:21:08

own rules when it comes to storage or hand washing.

0:21:080:21:11

Russell's now moved into the cooking area to see

0:21:110:21:14

if things are better there.

0:21:140:21:15

He quickly spots a box of chicken wings underneath the pizza oven.

0:21:150:21:19

Why aren't they in the fridge?

0:21:200:21:22

It's coming frozen and we need to do the defrosting.

0:21:220:21:25

So how does Papa John's say you defrost things?

0:21:250:21:28

Defrosting, we have this...

0:21:280:21:31

Papa John's does have a system for defrosting.

0:21:310:21:34

The trouble is, these staff don't seem to be following it.

0:21:340:21:37

So I understand how you take stuff from the freezer

0:21:370:21:40

and you defrost it in the walk-in chiller, that's all fine.

0:21:400:21:44

What I'm querying though now is you've got a box of those up there.

0:21:440:21:47

So we don't need to come again and again and take one bag like this.

0:21:470:21:51

If it's busy, four or five orders,

0:21:510:21:53

so he don't need to come here again and again.

0:21:530:21:56

OK. You can keep it opened and chilled.

0:21:560:21:59

But you can't... You've got it open just under the oven.

0:22:000:22:03

But that is actually quite a warm area.

0:22:030:22:06

Some of the employees appear to have insufficient

0:22:070:22:10

understanding of company procedure

0:22:100:22:12

but maybe the assistant manager can shed some light on matters.

0:22:120:22:15

How long have you been here then?

0:22:150:22:16

I've been here as a driver for about five years,

0:22:160:22:18

but I'm only literally getting trained up at the moment.

0:22:180:22:21

I've done two weeks inside, closing up the shop and everything.

0:22:210:22:23

-Have you done the food hygiene course?

-No.

-OK.

0:22:230:22:28

There should be a Papa John's system, I'm sure there is,

0:22:280:22:30

-an operations manual, something like that.

-I have seen one,

0:22:300:22:33

-I have no idea where it is.

-OK.

0:22:330:22:35

Russell's getting concerned. It's not a legal requirement for staff

0:22:350:22:38

to attend a food hygiene course, but he had hoped the assistant

0:22:380:22:41

manager would know where the company's guidelines are kept.

0:22:410:22:44

-It's a little bit...

-Fly by the seat of your pants.

0:22:440:22:47

Yes. I was going to say more luck than judgement,

0:22:470:22:50

-but I think it's a bit more than that.

-It is, yeah.

0:22:500:22:53

But there's no sort of hard and fast system in place.

0:22:530:22:56

Restaurant chains have carefully calculated food hygiene systems

0:22:560:22:59

to keep their customers safe.

0:22:590:23:02

Russell's concern is that, in this case, the employees don't

0:23:020:23:06

appear to be following all of them.

0:23:060:23:08

The system they have here is intrinsically designed to be

0:23:080:23:12

fairly safe, but then on top of that, obviously,

0:23:120:23:15

there's the local procedures, which have been

0:23:150:23:18

arranged by Papa John's to be done in a certain way to make sure

0:23:180:23:22

that everything falls into place there are no problems at all.

0:23:220:23:26

And what I've been finding here is one or two things not quite

0:23:260:23:28

falling in to place.

0:23:280:23:30

And we'll be back with Russell later

0:23:300:23:32

when he returns to Papa John's to see if things have improved.

0:23:320:23:35

'I've been across Britain to find out how a few rogue shell

0:23:450:23:48

'fishermen are cashing in at the risk of our health.'

0:23:480:23:51

I discovered that not all shellfish are the same -

0:23:510:23:54

some come from beds that are prohibited.

0:23:540:23:57

And I, for one, most certainly would not be eating them.

0:23:570:24:00

Yet one of the people depended upon to guarantee

0:24:000:24:03

the origin of the shellfish is the very person who's catching them.

0:24:030:24:07

It relies on the fishermen being honest about what they've done.

0:24:070:24:11

So I've headed east along the coast from Poole Harbour to

0:24:110:24:14

Southampton Water, where police have taken on the problem

0:24:140:24:17

of polluted shellfish that could make you ill.

0:24:170:24:21

Basically, we're here as a presence on the water to

0:24:210:24:23

look for anything out of place or illegal.

0:24:230:24:25

It could be in relation to illegal fishing,

0:24:250:24:27

fishing for contaminated produce.

0:24:270:24:30

Is that a real threat to you?

0:24:300:24:32

Is that something that you have encountered?

0:24:320:24:34

It is, indeed. Certainly, as you head up towards Southampton Water,

0:24:340:24:37

there are certain areas that are prohibited from fishing due

0:24:370:24:40

to the presence of E coli in those waters.

0:24:400:24:43

Sergeant Stu Trebeck and his colleagues work with other agencies

0:24:430:24:46

in the area to keep shellfish that come out of these waters safe.

0:24:460:24:49

It's a job that keeps them very busy.

0:24:490:24:52

A couple of weeks ago we were alerted by the harbour master

0:24:520:24:55

for Southampton Water that there was a fisherman

0:24:550:24:57

dredging in the prohibited area.

0:24:570:25:00

Effectively, he was collecting Manila clams which are known

0:25:000:25:03

to be E coli-laced because of their proximity in the water.

0:25:030:25:07

One of my officers boarded the vessel, had a chat with him,

0:25:070:25:11

confirmed they were Manila clams and that they were dangerous to get

0:25:110:25:14

in to the food chain, that in this situation it was better to get him

0:25:140:25:18

to put his catch back out in to the water so that it couldn't be sold.

0:25:180:25:22

It's the police's job to check all the fishing boats in the area.

0:25:220:25:26

Equipped with a rib - a smaller, faster boat -

0:25:260:25:28

they can catch up with fishermen who may not be operating within the law.

0:25:280:25:32

The waters we're in now, A-OK for fishing, no problem at all.

0:25:320:25:37

So what these guys are doing here is legal, that's not a problem.

0:25:370:25:41

But all around here there are waters which aren't safe to eat,

0:25:410:25:45

they're prohibited. When the shellfish is presented to you,

0:25:450:25:48

you don't know whether it's come from lovely clean waters like these

0:25:480:25:52

or whether they've come from somewhere else.

0:25:520:25:54

That's why what these guys are doing is so important.

0:25:540:25:57

But it isn't long before the rib's being called out to

0:25:570:26:00

check on another boat.

0:26:000:26:02

Why has it gone ahead of us?

0:26:020:26:03

What we're doing is boarding just to make sure that

0:26:030:26:05

people are catching stuff they should be catching.

0:26:050:26:08

Part of the problem with all of this, of course, is that once

0:26:080:26:11

a piece of shellfish has left a certain beach,

0:26:110:26:14

-you can't identify it...

-That's right.

0:26:140:26:16

-..as being from place or another.

-That's right.

0:26:160:26:18

So it is really important that,

0:26:180:26:19

if someone has been catching produce in a prohibited area, that does not

0:26:190:26:23

get in with the rest of their catch from other non-prohibited areas.

0:26:230:26:27

One of the only ways the authorities have of checking where the shellfish

0:26:270:26:31

on any boat have come from is the records that the fishermen keep.

0:26:310:26:35

It's about monitoring what's coming out of the water

0:26:350:26:38

and what's going into the food supply.

0:26:380:26:40

So, what's happening at the moment is the team that are on there

0:26:400:26:43

have cautioned the captain and they're interviewing him now

0:26:430:26:45

to find out exactly why he hasn't got a log book.

0:26:450:26:49

The ultimate end is that he may get a fine,

0:26:490:26:51

which can go up £50,000 for not maintaining it.

0:26:510:26:55

The Shellfish Trade Association - the SAGB -

0:26:550:26:58

says European law requires a registration mark on every

0:26:580:27:01

package of shellfish, which retailers must retain for 60 days.

0:27:010:27:06

The aim is full traceability from the shellfish beds to the consumer.

0:27:060:27:10

They say this system works well, is monitored

0:27:100:27:12

and has shown a significant reduction in

0:27:120:27:15

shellfish-related illnesses since introduction.

0:27:150:27:17

However, they accept where harvesting areas are more transient

0:27:170:27:21

and less well-defined there is the potential for abuse but

0:27:210:27:25

they do not believe this is a common occurrence within their members,

0:27:250:27:28

adding that the UK produces some of the safest shellfish in Europe.

0:27:280:27:33

Let's be clear - the vast majority of fishermen operate within the law

0:27:330:27:37

but the ones who break the rules mean that it's hard to

0:27:370:27:40

eat shellfish with total confidence.

0:27:400:27:42

Yes, the authorities may be doing their bit, but the reality is

0:27:420:27:45

that, while fishermen themselves are being trusted to say

0:27:450:27:48

where their catch came from, there'll always be room for doubt.

0:27:480:27:52

Back in Surrey and food inspector Russell Jenner

0:27:580:28:01

is revisiting Papa John's.

0:28:010:28:03

He takes no prisoners and he's expecting some big

0:28:070:28:10

improvements from the Banstead branch of the pizza chain.

0:28:100:28:13

Hello there. I'm Russell Jenner from Environmental Health.

0:28:130:28:17

I've come to do a revisit to check around the premises.

0:28:170:28:20

No problem, thank you. Come and have a look.

0:28:200:28:24

Last time he was here some of the staff were confused about some

0:28:240:28:28

food safety issues.

0:28:280:28:29

Well, when you take things that are ready to eat from your ordinary

0:28:290:28:33

fridge, what sort of temperature would you expect them to be?

0:28:330:28:37

But the pizza joint got the message

0:28:400:28:43

and has rolled out a whole raft of changes.

0:28:430:28:46

So we're happy now the food safety management system's in place.

0:28:460:28:50

I haven't been able to test the members of staff

0:28:500:28:52

but I'm happy that it should all fall together quite nicely now

0:28:520:28:56

because we've got a training system that's robust,

0:28:560:28:59

we've got a diary that, when properly managed, is robust

0:28:590:29:02

and everything should fall into place quite nicely.

0:29:020:29:05

Russell also discovered a bad habit staff use to defrost chicken wings

0:29:050:29:10

and he doesn't like bad habits.

0:29:100:29:13

Why aren't they in the fridge?

0:29:130:29:14

If it's busy, So he don't need to

0:29:140:29:17

come here again and again and take these things.

0:29:170:29:20

You can keep it opened and chilled.

0:29:200:29:23

But you've got it open just under the oven.

0:29:230:29:26

I noticed last time that there was some hot chicken wings.

0:29:260:29:30

They were being stored at ambient to be served as hot chicken wings.

0:29:300:29:33

How are you dealing with those now?

0:29:330:29:35

We always keep in a chiller and when the order comes in then only

0:29:350:29:40

we take it out and prep and put it in the oven.

0:29:400:29:42

It has to be in the chiller.

0:29:420:29:44

That's been sorted. Right, Makeline fridge, 13.2.

0:29:440:29:48

-You were having some trouble with it at the time, weren't you?

-Yes.

0:29:480:29:51

And last visit, Russell got tough

0:29:510:29:53

because the chillers weren't chilling.

0:29:530:29:56

13.2. That's not good.

0:29:560:29:59

It was the underside that was the real problem.

0:29:590:30:03

-5.3, that's fine.

-The underside is still a problem

0:30:030:30:06

but we're not using at the moment cos it's a discontinued brand.

0:30:060:30:11

-Right.

-Saying that, we've ordered a new one,

0:30:110:30:17

which is 2.9 metres long, longer than what we have...

0:30:170:30:19

The management have done their best

0:30:190:30:22

but nothing escapes this food inspector.

0:30:220:30:25

That's fine. This is all lovely and clean and sanitised.

0:30:250:30:28

-But can you feel under there?

-OK.

0:30:280:30:31

-See? That's the bit that they touch, not here.

-Yes.

0:30:310:30:34

So again, that would be the sort of thing, talk to the person who does

0:30:340:30:38

the cleaning, get them to understand why it's important

0:30:380:30:41

and then, crucially, check them afterwards.

0:30:410:30:43

Russell's the man. He spoke, they listened, job done.

0:30:430:30:46

That's it. I'm very pleased.

0:30:460:30:48

They've obviously put in a lot of work to address all the issues.

0:30:480:30:51

Brand-new fridge, brand-new walk-in chiller, absolutely excellent.

0:30:510:30:55

All the date coding is good.

0:30:550:30:56

And the staff training for the food safety management system

0:30:560:31:00

seems to have improved across the chain.

0:31:000:31:03

-Hello, mate.

-Hello, how are you?

0:31:050:31:07

-I'm really well, actually a bit busy.

-Are you?

0:31:070:31:10

Yeah, I've got people coming round for dinner, mates and all that,

0:31:100:31:13

at my place. Sort of family, friends, I've got a few work colleagues,

0:31:130:31:16

actually, all my work colleagues you know, people I get on with.

0:31:160:31:19

-I'm busy, to be honest, so...

-OK.

0:31:190:31:22

It's just as well because dinner can be dangerous.

0:31:220:31:26

Here's an interesting food fact for you -

0:31:310:31:34

10 germs outside the fridge can multiply to 1,000 in just

0:31:340:31:38

six hours, so it's really important that you keep your kitchen

0:31:380:31:40

clean, especially if you're cooking for family and friends.

0:31:400:31:43

And in order to maintain the highest standard across the land

0:31:430:31:47

I'll be paying a visit each week to a home or a workplace near you

0:31:470:31:51

and I'll be bringing along our very own food inspector, Ben Milligan.

0:31:510:31:55

And today's surprise visit is for pet lovers.

0:32:030:32:06

Yes, we Brits love our animals, but they can carry all sorts of bugs

0:32:060:32:10

and diseases, which can infect our food.

0:32:100:32:12

Do you know what they are and how to prevent them?

0:32:120:32:15

Today I am in Tonbridge.

0:32:150:32:16

I've been invited round for dinner at Linda's house

0:32:160:32:19

and also to check out her kitchen.

0:32:190:32:21

She's cooking for her daughter and her two-year-old grandson.

0:32:210:32:24

Oh, one other thing I forgot to tell you, she is a massive pet lover.

0:32:240:32:28

She has a horse, a pony and a cat and she treats them all like family.

0:32:280:32:33

Should be interesting.

0:32:330:32:34

That's because pets and food can be a toxic combination.

0:32:340:32:38

More about that in a minute.

0:32:380:32:39

First, meet Gucci, the love of Linda's life.

0:32:390:32:42

Good boy.

0:32:430:32:45

I will spend hours in the stable, making it look absolutely beautiful.

0:32:450:32:51

So you don't worry about a little bit of dirt and mess,

0:32:510:32:54

mucking out and all that sort of thing. You enjoy that?

0:32:540:32:57

-Oh, yes, yes.

-Getting your hands dirty?

-Yeah, absolutely. Yes.

0:32:570:33:00

-But in your house?

-Not bothered really.

0:33:000:33:03

Hmm, but not everyone's so keen on Linda's love of animals.

0:33:030:33:06

In particular, this evening's dinner guests, her daughter Faye

0:33:060:33:10

and her two-year-old grandson, Nathan.

0:33:100:33:12

-You and Nathan are going round for some nosh?

-Yeah.

0:33:120:33:15

-Is this a regular thing?

-No.

-Why not?

-Because I don't eat here.

0:33:150:33:19

If I have to come and we're going to eat, I will bring a packed lunch.

0:33:190:33:22

-Why's that?

-Because her kitchen's not clean.

0:33:220:33:24

The challenge is clear -

0:33:280:33:29

Faye and Nathan would love to sit down for a nan-cooked burger

0:33:290:33:33

but only if Linda's kitchen passes our inspection.

0:33:330:33:36

So, this is the kitchen in question.

0:33:380:33:42

It is.

0:33:420:33:43

Well, I'm not making any judgements but I am here to make sure

0:33:430:33:47

you are allowed to cook a hamburger for your grandson.

0:33:470:33:50

-Thank you.

-OK. So we are giving you a food inspection.

0:33:500:33:54

-Right.

-But I'm going to need the help of a very special man

0:33:540:33:57

and he's going to surprise you over your shoulder right now.

0:33:570:34:01

That's Ben, our food inspector.

0:34:030:34:06

Mmm.

0:34:060:34:07

And he takes his job very seriously,

0:34:070:34:09

-and he doesn't look that impressed so far.

-He doesn't, does he?

0:34:090:34:12

No. Let the food inspection begin.

0:34:120:34:16

Ben's straight to work.

0:34:160:34:18

If there's bacteria to be found, this lad will sniff it out.

0:34:180:34:22

I'm just starting to wonder what this is beside the litter tray

0:34:220:34:28

because it looks to me like some sort of splashback,

0:34:280:34:32

-it looks to me like faeces.

-Lovely.

0:34:320:34:35

Cat and dog faeces can harbour the bacteria campylobacter,

0:34:350:34:39

a major cause of food poisoning.

0:34:390:34:41

So play safe and give

0:34:410:34:42

a big no-no to your pets doing a doo-doo in the kitchen.

0:34:420:34:46

But it gets worse.

0:34:460:34:47

Cosying up to the pooh in the litter tray is Linda's dirty horse blanket.

0:34:470:34:52

Well, with any animals there is the potential that they're

0:34:520:34:55

carrying bacteria, so they shed it.

0:34:550:34:59

E coli 0157 has been found in horses

0:34:590:35:02

and it's a very, very serious bacteria.

0:35:020:35:05

It can give you kidney failure and kill you.

0:35:050:35:08

Where there are pets, there's pooh and that means E coli

0:35:080:35:11

but it doesn't end there.

0:35:110:35:13

You can also get toxocariasis from dog and cat faeces,

0:35:130:35:16

which can spread to your food.

0:35:160:35:18

In severe cases, it can lead to breathing difficulties,

0:35:180:35:21

skin rashes and seizures.

0:35:210:35:23

Back in the kitchen,

0:35:260:35:28

Ben's found that Linda has some pets she's probably less keen on.

0:35:280:35:32

You see along the top there,

0:35:340:35:36

there's a complete jungle of different types of fly.

0:35:360:35:39

You've got daddy-longlegs, drosophila - little fruit flies.

0:35:430:35:47

You've got hawthorn shield bug.

0:35:470:35:49

Contamination from the litter tray

0:35:490:35:53

to food surfaces or food on surfaces

0:35:530:35:57

by flies or winged insects - it is a real possibility in this kitchen.

0:35:570:36:03

But is there another culprit - one with slightly bigger footprints?

0:36:040:36:08

Ben's swabbing to find out

0:36:080:36:10

but I think we've got a pretty good idea already.

0:36:100:36:13

Yes, it's Linda's cat, Socks.

0:36:160:36:18

It doesn't smell great.

0:36:180:36:20

Usually, when I do a swab, it comes up, it's relatively clean

0:36:200:36:27

and you think, "Oh, well, it doesn't look dirty,"

0:36:270:36:30

but it's what you can't see that you're looking for.

0:36:300:36:34

But here, look at that.

0:36:340:36:37

That's off a work surface.

0:36:390:36:41

Ben's done with the inspection and it's time for his report.

0:36:410:36:44

Is Linda's kitchen clean enough to cook in?

0:36:440:36:47

We are looking for a recording of below 1,000.

0:36:490:36:55

The actual figure

0:36:550:36:57

-is 199,645.

-My God.

0:36:570:37:08

Nathan, this is why we don't eat at Nanny's house.

0:37:090:37:13

-That's quite bad.

-It is bad. It is bad.

0:37:170:37:20

Are you going to let your mummy cook a burger for you and the little one?

0:37:210:37:26

No, no. Not on that hob, not in that kitchen.

0:37:260:37:32

-We can help you clear up.

-Yeah.

0:37:320:37:34

Would you come back then and have a burger?

0:37:340:37:36

I would come back after a clear-up, yes.

0:37:360:37:39

And after the cat has been evicted from the kitchen.

0:37:390:37:42

A few days later and our food inspector's back with

0:37:420:37:45

a cleaning master-class Linda's kitchen will never forget.

0:37:450:37:49

Ben's top tips for pet owners are -

0:37:510:37:54

always clean your work surfaces with anti-bacterial spray.

0:37:540:37:58

Right, so obviously this surface was off the scale.

0:37:580:38:01

What I would suggest for something like that is a two-phase clean.

0:38:010:38:04

What you would do first is wipe off all the debris

0:38:040:38:09

and then you'd do it again to sanitise it.

0:38:090:38:15

Try and keep litter trays out of the kitchen.

0:38:150:38:18

Right, so here we are in faecal corner -

0:38:180:38:21

somewhere I don't like to be - between a rock and a hard place

0:38:210:38:24

of the litter tray and the horse blanket.

0:38:240:38:27

So we know how these tested, it's not good.

0:38:270:38:29

That doesn't need to be in here.

0:38:290:38:30

I know they need to come in here to be washed, but they don't need

0:38:300:38:33

to be lying about. So get them in there as soon as possible.

0:38:330:38:36

Linda's kitchen's looking as clean as a whistle

0:38:390:38:42

but will it now pass the food inspector's test?

0:38:420:38:45

Last time Ben swabbed it was an epic fail.

0:38:450:38:48

-199,645.

-My God.

0:38:480:38:58

It's time for the retest.

0:38:580:39:01

Anything between 500 and 1,000 and the kitchen's clean to cook in.

0:39:010:39:05

Lunch hangs in the balance.

0:39:050:39:07

-Oh, 52.

-52.

0:39:070:39:09

-So that's a massive pass. I'm really happy with that.

-Yeah.

0:39:090:39:14

Well, if it's good enough for you, it's good enough for us.

0:39:140:39:16

We will have our lunch here today.

0:39:160:39:17

-BEN:

-Let's get cracking, then.

0:39:170:39:20

So it's a green light from the food inspector

0:39:200:39:22

and everyone's tummies are rumbling.

0:39:220:39:25

So it's time to get cooking and then eating.

0:39:250:39:28

Except Ben, of course.

0:39:280:39:29

Right, that's the kitchen done.

0:39:340:39:36

I've got more dirt on me, I think,

0:39:360:39:38

so I'm going to go and sanitise myself.

0:39:380:39:40

But, oh, how nice, you're all together at last.

0:39:400:39:42

Very nice. Thank you very much.

0:39:420:39:43

Not a problem. Right, I'll leave you to it.

0:39:430:39:46

From cats and dogs to Wales. The country -

0:39:480:39:51

it would be ridiculous to have a whale as a pet.

0:39:510:39:53

We're in Cardiff, home to over 2,900 restaurants, bars and food shops.

0:39:530:39:58

Food inspector Gillian Morse has been protecting the locals

0:39:580:40:02

from food poisoning for over 12 years.

0:40:020:40:04

She's seen it all before. Well, she thought she had, until today.

0:40:040:40:08

Neighbours phoned after reporting strange smells

0:40:080:40:11

coming from a boarded-up building.

0:40:110:40:13

I've just been up to the front of the premises now.

0:40:130:40:16

It's all boarded up,

0:40:160:40:17

but I can smell a bakery smell coming from inside, so I'm

0:40:170:40:21

going to try round the front, see if I can find out what's going on.

0:40:210:40:25

From the outside it looks like a derelict shop,

0:40:250:40:28

but Gillian has her suspicions.

0:40:280:40:30

They obviously haven't got any provision to get rid of any

0:40:360:40:39

rubbish that's being produced from the business.

0:40:390:40:41

It's starting to build up in the food preparation room.

0:40:410:40:44

Gillian needs to work out whether this is a commercial bread

0:40:460:40:49

business or just a couple of keen amateurs.

0:40:490:40:51

-OK. Can I take your name, please?

-Yeah. Felipe.

0:40:510:40:57

Gillian's first find is an industrial dough-mixer. Hmm.

0:40:570:41:01

Can you explain to me when this was last used?

0:41:010:41:06

Today.

0:41:060:41:07

-And this one?

-Today.

0:41:080:41:12

Do you think that's acceptable really?

0:41:120:41:14

It's the hands, for the...

0:41:140:41:19

Yeah. What I'm saying is, if they're this damaged then

0:41:190:41:22

when you're getting food out, you're going to get bits falling off.

0:41:220:41:26

Raw, cracked eggs, stale food, dirty dishes, crumbling walls -

0:41:290:41:33

it's a hygiene battlefield.

0:41:330:41:34

I've come across dirty premises

0:41:340:41:37

but nothing that's been done in secret like this.

0:41:370:41:41

Gillian suspects it might be an illegal, unregistered bakery,

0:41:410:41:45

but it's an allegation that Felipe completely denies.

0:41:450:41:48

OK. I don't know really know where to start, to be honest with you.

0:41:480:41:51

So what are you doing here all together?

0:41:510:41:53

Tell me where you're getting your food from, who you're supplying.

0:41:530:41:56

Who are you supplying from here?

0:41:570:41:59

Even baking samples requires registration

0:42:050:42:09

but Gillian still thinks this place could be selling food as well.

0:42:090:42:13

You're saying you're not actually a bakery at the moment but

0:42:130:42:15

you're going to be in the future. Is that what you're telling me?

0:42:150:42:18

I'm not sure I entirely believe that from what I've seen today.

0:42:250:42:29

Gillian remains concerned.

0:42:290:42:31

We'll be back later when the head of the outfit turns up.

0:42:310:42:35

So I need to say, you do not have to say anything

0:42:350:42:37

but it may harm your defence if you do not mention,

0:42:370:42:39

when questioned, something which you later rely on in court.

0:42:390:42:43

Britain has a great tradition of small food producers - small

0:42:470:42:51

outfits providing big flavours. And these foods often go straight

0:42:510:42:56

from the farm onto our fork, so getting it right can be make

0:42:560:43:00

or break because they're directly responsible for what they sell.

0:43:000:43:04

So who are these self-contained heroes of the food chain?

0:43:040:43:07

It's time for me to meet the producers.

0:43:090:43:11

I love meat - beef, lamb, chicken, pork, all of it.

0:43:150:43:20

But I've recently discovered that, by and large,

0:43:200:43:23

meat comes from farms and farms are inherently filthy places.

0:43:230:43:29

They're covered in... That's why everyone wears wellies.

0:43:290:43:33

So how is the meat we eat clean and safe

0:43:330:43:37

when it comes from a farm which is filthy?

0:43:370:43:40

Shall we find out?

0:43:410:43:43

Am I actually helping today?

0:43:520:43:53

'Now, this is Toby Bowtell.'

0:43:530:43:56

He's a smallholder in Hampshire

0:43:560:43:58

and produces chicken, lamb, beef and pork.

0:43:580:44:00

He sells directly to his customers through his farm shop.

0:44:000:44:04

Lovely.

0:44:040:44:05

If something happened and somebody got food poisoning then,

0:44:050:44:09

yeah, it comes straight back to my door, and once that's across

0:44:090:44:12

the front of the paper, that's it, your business is gone.

0:44:120:44:14

Toby's animals are as happy as pigs in...that stuff that pigs make,

0:44:140:44:18

and there lies the problems or, in fact, three of them.

0:44:180:44:21

E coli, salmonella and campylorbacter -

0:44:210:44:25

the unholy trinity of food poisoning.

0:44:250:44:28

And they're to be found in the 50 shades of that stuff

0:44:280:44:31

that are to be found everywhere on this farm.

0:44:310:44:34

Meat producers like Toby therefore have a huge job on their hands

0:44:340:44:38

keeping it out of the food we eat.

0:44:380:44:40

But in their favour, they have systems and routines, procedures

0:44:400:44:46

which make sure that our food is safe.

0:44:460:44:48

Toby's got a herd of around 60 cattle -

0:44:510:44:54

small compared to a big producer,

0:44:540:44:56

but he still faces the same challenges.

0:44:560:44:58

One of the main ones being keeping those animals clean.

0:44:580:45:01

They're beautiful animals, but they're filthy.

0:45:010:45:04

Well, I know what that is on its head

0:45:040:45:06

but I don't know how it got there.

0:45:060:45:08

What can you do about that?

0:45:080:45:09

You cannot keep everything immaculately clean.

0:45:090:45:12

What we've got to do is our best to make sure they're well bedded up,

0:45:120:45:15

they're clean and they're tidy, and we wash them down

0:45:150:45:18

and that's done on the day before they go to the abattoir.

0:45:180:45:21

But if you take them to the abattoir

0:45:210:45:23

and they're dirty, the Ministry vet condemns it, simple as that.

0:45:230:45:26

-Is that right?

-Yeah.

0:45:260:45:27

If they condemn the beef animal, I don't get any money and there's

0:45:270:45:31

no beef to sell in the shop so, you know, it's very important for us.

0:45:310:45:34

So the cows have to be washed before they're turned into beef.

0:45:340:45:37

But what about sheep?

0:45:370:45:38

Well, the main problem here is dangleberries - cling-ons.

0:45:380:45:41

I'm not talking about Star Trek.

0:45:410:45:42

-STAR TREK THEME PLAYS

-Oh, too late!

0:45:420:45:45

-Hi.

-You must be Louise.

0:45:470:45:49

'I'm about to boldly go.'

0:45:490:45:51

Is this something that an amateur

0:45:510:45:53

who's never really done this before could have a go at?

0:45:530:45:55

You could have a go, with pleasure.

0:45:550:45:58

'The line where the animal is cut during slaughter must be

0:46:000:46:03

'clear of chug nuts, and that means a quick shave.'

0:46:030:46:07

-Oh, this is rubbish. How is that?

-It's not looking bad.

0:46:070:46:12

There you go. Sorted.

0:46:130:46:15

It's like, have you ever tried to iron a fitted sheet

0:46:160:46:22

that's covered in wool? No, you wouldn't have done that.

0:46:220:46:24

But if you've ever tried to iron a fitted sheet,

0:46:240:46:27

it's virtually impossible. This is a similar kind of exercise, Lou,

0:46:270:46:31

but it's much more physical.

0:46:310:46:33

Once the raw meat comes back from the abattoir,

0:46:350:46:38

it's ready for the shop, and this brings another potential problem -

0:46:380:46:41

cross-contamination.

0:46:410:46:43

There'll be bacterias on raw meat that you don't want mixing

0:46:450:46:49

with your cooked food

0:46:490:46:50

and we strive here to make sure that the raw meat doesn't go

0:46:500:46:54

anywhere near the cooked product.

0:46:540:46:56

'OK. I think I've got that right.

0:46:560:46:58

'So raw and cooked meat have got to be kept separate.

0:46:580:47:02

'This is a fridge, by the way.'

0:47:020:47:04

It's OK to have chickens next to sausage, next to beef.

0:47:040:47:07

We've got pork, we've got lamb. They can all exist together?

0:47:070:47:11

It's all raw meat, the same as you have in your fridge.

0:47:110:47:13

So no cooked meat would come in here.

0:47:130:47:15

So, in terms of the way you run this fridge, this cold room, is there

0:47:150:47:19

anything we can learn about, you know, about fridges at home

0:47:190:47:22

and the way you manage them?

0:47:220:47:23

Well, the most important thing is you can see, when we came in,

0:47:230:47:27

I shut the door behind me

0:47:270:47:28

and because, especially in hot weather, the hot air comes out

0:47:280:47:33

and goes in so quickly, your fridge can really warm up.

0:47:330:47:35

Yeah, I mean, the big difference, of course, is, kids,

0:47:350:47:38

don't climb in to your fridge at home.

0:47:380:47:40

Wow, that is some meat counter, Ronnie. You all right?

0:47:430:47:47

-Yes, fine, thanks.

-What should I be having for my tea tonight?

0:47:470:47:49

Ooh, the rump steak's good. Nice and well hung.

0:47:490:47:52

So I buy it from you, I know it's all right,

0:47:520:47:54

how do I make sure I don't mess it up when I get it home?

0:47:540:47:56

When you get it home, what you need to do is

0:47:560:47:58

always put it in the bottom of your fridge.

0:47:580:48:00

If it's at the bottom of the fridge, it's not going to contaminate

0:48:000:48:03

any of your vegetables or your salad stuff or your cooked meats.

0:48:030:48:07

And obviously to check your fridge is cold enough as well.

0:48:070:48:10

There are thousands of small farmers like Toby all around the country

0:48:100:48:13

and they have to take your food safety seriously.

0:48:130:48:16

After all, it's their neck.

0:48:160:48:18

So, you see, it is possible to take meat all

0:48:200:48:23

the way from its origins on the farm to the chilled counter safely,

0:48:230:48:28

as long as you understand that there are rules which cannot be broken.

0:48:280:48:32

Of course, you have to still follow those rules once you get it home.

0:48:320:48:36

Steak for tea.

0:48:360:48:37

Now, back in Cardiff,

0:48:440:48:45

where Gillian's been investigating a load of baking equipment

0:48:450:48:48

on premises that aren't registered as a bakery.

0:48:480:48:51

It's chaotic...

0:48:510:48:53

And they obviously haven't got any provision to get rid of any rubbish.

0:48:530:48:56

..it's dirty...

0:48:560:48:57

Do you think that's acceptable?

0:48:570:49:00

..and, for a couple of seconds at least, it left Gillian speechless.

0:49:000:49:04

OK, I don't really know where to start, to be honest with you.

0:49:040:49:06

So what are you doing here all together?

0:49:060:49:09

Gillian suspects it may be a back-street bakery,

0:49:090:49:11

operating outside the law.

0:49:110:49:13

I had no idea such things existed.

0:49:130:49:15

There's no traceability as to where the food is coming from,

0:49:150:49:18

where it's going.

0:49:180:49:19

Everything that could be wrong is wrong.

0:49:190:49:22

Felipe maintains it's not a commercial bakery.

0:49:220:49:25

His cousin Miguel, who's running the outfit, then arrives.

0:49:250:49:29

Because there's the possibility

0:49:290:49:31

that you've committed some offences today, I have to caution you.

0:49:310:49:35

You do not have to say anything,

0:49:350:49:36

but it may harm your defence if you do not mention

0:49:360:49:39

when questioned something which you later rely on in court.

0:49:390:49:42

-Anything you do say may be given in evidence.

-Sure.

0:49:420:49:45

Are you supplying any other business from this address at the moment?

0:49:450:49:49

No. We're distributing samples to actually try our product.

0:49:490:49:55

Can I...? You've got a delivery note here, can I have a look at this?

0:49:550:49:59

-Sure, of course.

-Because this is for one of your suppliers, yeah?

0:49:590:50:03

-Yeah.

-So, 12 16kg bags of flour.

-Yeah.

0:50:030:50:07

This much just for samples?

0:50:070:50:09

Gillian's heard enough and she rings her boss.

0:50:090:50:13

It's clear to me that there's a bakery.

0:50:130:50:16

What the owner says is that they're just doing samples.

0:50:160:50:20

So what I'm going to do is serve on yourselves what's called

0:50:220:50:26

a Remedial Action Notice and the effect of that notice is that

0:50:260:50:29

you must cease all food preparation with immediate effect.

0:50:290:50:34

Whether they're trading has not been established,

0:50:340:50:36

but even if the boys want to continue baking samples they'll have

0:50:360:50:40

to bring the place up to scratch and register with the council.

0:50:400:50:44

Everything was totally, totally wrong.

0:50:440:50:47

That was probably in my top ten of worst premises I've visited.

0:50:470:50:52

And we'll be back with Gillian later to see what the boys decide to do.

0:50:540:50:59

Now, food production in the UK is big business,

0:51:030:51:07

worth a massive £179 billion every year.

0:51:070:51:12

This is food production on a grand scale and the precautions

0:51:120:51:16

manufacturers take to make sure the food reaches the consumer

0:51:160:51:19

in tiptop condition are just as big.

0:51:190:51:22

One small mistake and their reputation is in ruins.

0:51:220:51:26

Each week, we've been given exclusive behind-the-scenes access to

0:51:260:51:30

show you how our food producers keep Britain safe.

0:51:300:51:33

This week it's pies.

0:51:370:51:38

Like most pre-cooked foods, the potential for contamination

0:51:380:51:41

by bugs and bacteria is huge.

0:51:410:51:44

It's a minefield of hazards for any manufacturer to navigate.

0:51:440:51:48

So just how do Britain's pie-makers

0:51:480:51:50

keep their products safe for us to eat?

0:51:500:51:52

This is Pooles of Wigan

0:51:540:51:56

and, in the pie business, they can rightly claim to be up the top.

0:51:560:51:59

Never mind who ate all the pies,

0:51:590:52:01

these guys can say they've made them all since 1847.

0:52:010:52:05

Every week a million pies roll off the production line.

0:52:050:52:08

Everything from steak and kidney to apple lattice

0:52:080:52:11

and this lady has had her finger in most of them.

0:52:110:52:14

You know what I mean.

0:52:140:52:16

-I'm Chris.

-All right, Chris.

-Do you know anything about pies?

0:52:160:52:19

-A bit.

-Yeah.

-I've been in the business 50 years.

0:52:190:52:22

-Will you show me around?

-I will, yeah.

-Come on, then.

0:52:220:52:24

'First up, a critical control point - that's a safety check to you and me.

0:52:240:52:28

'We're off to meet the butcher.'

0:52:280:52:30

-So is this how the meat arrives?

-It is.

0:52:310:52:34

They all have to be fully sealed, no vacuum split,

0:52:340:52:38

no leaks or anything like that.

0:52:380:52:41

Something as simple as a hole in the bag

0:52:410:52:43

could lead to all manner of contamination.

0:52:430:52:45

The whole batch of meat would end up in the bin

0:52:450:52:48

and the production line would grind to a halt.

0:52:480:52:50

Despite Pauline's warm smile, I can tell you,

0:52:520:52:55

there's a distinctly frosty atmosphere here.

0:52:550:52:58

So what I have noticed, Pauline, it's cold in here, cold everywhere.

0:52:580:53:01

-Yes.

-It has to be below five,

0:53:010:53:03

even on the transport bringing the meat in, to prevent bacteria.

0:53:030:53:07

Now, just like at home, all the ingredients have to be

0:53:100:53:13

properly cooked but the difference here is

0:53:130:53:15

they regularly test for germs and use a special pressure cooker.

0:53:150:53:20

-It's beginning to smell very nice indeed.

-Yes, yes, yes.

0:53:200:53:23

-But I'm here to find out how to make sure it's safe.

-Yes.

0:53:230:53:25

So how do you cook it to make sure that it is safe?

0:53:250:53:28

It's taken up to 85 degrees at least

0:53:280:53:31

then it's simmered for two minutes at that heat.

0:53:310:53:36

Getting your temperatures right is the key to safe pie-making.

0:53:360:53:39

Pressure cooking kills any bacteria which could be on the meat

0:53:390:53:43

and then rapid cooling takes the pies down to below five degrees Celsius

0:53:430:53:47

to make sure no airborne bacteria reinfect them.

0:53:470:53:50

-This is my favourite part.

-Yeah.

-The meat going into the pie.

0:53:530:53:57

-Is it a complicated process?

-Not at all, no.

-Right.

0:53:570:54:00

-Once you get your temperatures right..

-Yeah.

0:54:000:54:02

..and the weights of the filling, the weights of the pastry,

0:54:020:54:05

everything's perfect.

0:54:050:54:07

Now, if you're making a pie at home you might well brush the top

0:54:070:54:11

with beaten egg to make your pastry golden brown.

0:54:110:54:14

But you'd never see our Pauline doing this.

0:54:140:54:16

That would be a serious pie no-no.

0:54:160:54:19

-No.

-No?

-No, because that could attribute to salmonella.

0:54:190:54:23

That's a big no-no. Especially dealing with supermarkets,

0:54:230:54:27

your customers, no egg whatsoever.

0:54:270:54:30

Once the pies have been filled, it's time for a quick blast

0:54:320:54:35

in the freezer - another safety procedure.

0:54:350:54:37

What does the freezing process do?

0:54:390:54:41

Well, if there's any kind of bacteria at all, it lies dormant

0:54:410:54:45

because the freezing process keeps it safe.

0:54:450:54:48

To me, that's amazing.

0:54:480:54:49

After all the processes you've done it still obviously has

0:54:490:54:52

potential, it has bacteria there. Why's that?

0:54:520:54:55

-Yes, because it's in the air.

-Right.

0:54:550:54:57

How long are they going to be safe for?

0:54:570:55:00

On our recommendation, we say 18 months.

0:55:000:55:05

So here it is - the perfect pie.

0:55:050:55:07

It looks and smells absolutely delicious.

0:55:070:55:11

So to all those UK pie-makers out there we say, "Thank you,"

0:55:110:55:14

and, please, carry on protecting Britain.

0:55:140:55:17

Mmm.

0:55:190:55:20

Cardiff, and food inspector Gillian Morse is back.

0:55:250:55:28

Four weeks ago she visited a premises which

0:55:290:55:32

she suspected of being an unregistered bakery.

0:55:320:55:35

The owner denied the allegation but admitted to producing samples,

0:55:350:55:38

which still requires registration, so Gillian got tough.

0:55:380:55:43

You must cease all food preparation with immediate effect.

0:55:430:55:47

Now the council are still considering

0:55:470:55:49

whether to take any further action.

0:55:490:55:52

But today, Gillian's heading back to see

0:55:520:55:54

if the premises have been brought up to scratch.

0:55:540:55:56

It looks like now what I would consider to be a bakery.

0:55:590:56:04

There has been no baking since Gillian's last visit but clearly

0:56:040:56:07

the boys have been very busy - new tiles, gleaming work surfaces.

0:56:070:56:12

-You're just waiting for the hot water now and then for this?

-Yeah.

0:56:120:56:15

-Is there water coming through at all or...?

-Not really.

0:56:150:56:18

-No water yet.

-Yeah.

-It looks good though, doesn't it?

0:56:180:56:22

Yeah.

0:56:220:56:23

A food inspector's role isn't just about enforcement.

0:56:230:56:26

If the boys are serious about baking,

0:56:260:56:29

Gillian will do all she can to advise them

0:56:290:56:31

and get them registered with the council as quickly as possible.

0:56:310:56:35

This used to be the little kitchen area before, so they've

0:56:370:56:40

knocked through and they've built in so there's more preparation space.

0:56:400:56:45

You know, this was the oven that was previously in that room, so they've

0:56:450:56:49

relocated this and they're going to put in a proper ventilation system.

0:56:490:56:53

It looks like completely different premises.

0:56:530:56:57

They've done it properly this time.

0:56:570:56:59

Once you've got your doors in, once your ventilation is in,

0:56:590:57:02

once you've got the hot water up and running I can lift that notice then.

0:57:020:57:05

-All right?

-Thank you.

0:57:050:57:07

Don't work too hard. No, work very hard.

0:57:070:57:09

Obviously they've put a lot of work in.

0:57:120:57:14

I've put a lot of work in, giving them advice and helping them,

0:57:140:57:16

so I'm just looking forward to them being able to open

0:57:160:57:19

and starting as a proper business.

0:57:190:57:21

And that, ladies and gentlemen,

0:57:220:57:24

is how the food inspectors sausage roll.

0:57:240:57:27

Their number one aim is to give constructive advice

0:57:270:57:29

but, remember, for you food producers out there,

0:57:290:57:32

there is never any excuse not to be registered.

0:57:320:57:35

Because the food inspectors will sniff you out.

0:57:350:57:38

They've got very powerful noses.

0:57:380:57:40

And their eyes are very good as well. And they're everywhere.

0:57:400:57:43

And they've got the law behind them, keeping us safe.

0:57:430:57:46

See you next week. Can we have one of everything, please?

0:57:460:57:49

-Here you are, mate, get stuck in.

-Lovely. He'll have the same.

0:57:490:57:51

See you. Bye.

0:57:510:57:52

Coming up next week, we meet Britain's hairiest food inspector.

0:57:570:58:00

If Bindi sits down next to your luggage, you are in trouble.

0:58:000:58:03

-Is this your bag?

-Yeah.

-Do you have food in that bag?

-Yeah.

0:58:030:58:05

-What food have you got in there?

-Just a pastry.

0:58:050:58:08

If anything has meat in it, you're not allowed it.

0:58:080:58:10

We find meat for sale in London

0:58:100:58:12

that could bring deadly disease into the UK...

0:58:120:58:14

It's a time bomb waiting to go off.

0:58:180:58:20

..we visit the restaurant that needs painting with something

0:58:200:58:23

that isn't cooking oil...

0:58:230:58:24

It all needs redecorating and needs deep cleaning and your cleaning,

0:58:240:58:28

generally, needs to be improved.

0:58:280:58:29

..and I meet the lady who thinks

0:58:290:58:31

she was nearly killed by a ham, cheese and tomato sandwich.

0:58:310:58:34

She looked so bad, I didn't think she was going to pull through.

0:58:340:58:38

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0:58:460:58:50

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