Impact! A Horizon Guide to Car Crashes


Impact! A Horizon Guide to Car Crashes

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Transcript


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This programme contains scenes which some viewers may find upsetting

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For most of human history, this was as fast as any human could travel.

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But then came steam...

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..the Industrial Revolution

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and the internal combustion engine.

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Cars transformed our world.

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They made travel easier, more accessible

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and faster than ever before.

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But speed also brought danger.

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For more than sixty years,

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Horizon and the BBC have reported on how scientists and engineers

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have worked tirelessly to make road deaths a thing of the past.

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These scientists have often immersed themselves in controversial

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and disturbing research.

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In this programme, we'll chart the key scientific breakthroughs

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and the struggle to apply them to the real world.

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For many of the last sixty years,

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cars have been one of the major causes of death

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amongst young adults in this country.

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In fact, in the early 1980s if you were between the ages of four

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and forty-four, you were more likely to die from traffic accidents

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than any other cause.

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It's Friday night near Reading

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Despite the frantic efforts of his rescuers,

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in a few moments from now a motorist will be dead.

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When I arrived, he was...

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His pulse was gone.

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His airway was blocked, actually,

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although he was alive, apparently, when the ambulance first arrived.

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Alex Blackhall had taken a gamble and lost.

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His death was quite unnecessary

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His car had overturned but was otherwise undamaged

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and he'd escaped without a cut

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but like two out of every three British motorists,

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he hadn't been wearing his seat belt.

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At the time thousands of people were needlessly dying

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every year on the roads.

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And although these images were shocking,

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the broadcast of Alex Blackhall s death in 1981 highlighted

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like never before that very issue.

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These pictures fuelled a debate that would transform road safety.

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It was a broadcast that helped lead to an historic victory

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in the struggle to save lives.

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Getting into your car in the morning

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and driving off is about as routine as routine gets.

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It's completely automatic.

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We don't really give it a second thought

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but if I'd been around, say, fifty years ago,

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I like to think I would have been a bit less carefree because

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back then in the 1960s,

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up to 8,000 people a year died on Britain's roads.

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It's a truly horrific figure.

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Now today, that's dropped to about 2,000, which is still too many

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but it's a significant improvement, especially when you consider

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how many more cars there are on the roads, but what's led to that

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improvement and is there any way we can reduce casualties even further?

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Back in the 1950s,

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most car manufacturers tended to focus on style above all else.

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They seemed relatively unconcerned by the number of people

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dying in crashes.

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However, scientists felt differently.

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They couldn't accept that

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something as domestic as the car could be causing so many deaths

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As far as they were concerned, crashes were preventable.

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When scientists examined the cause of collisions,

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they found up to 85% were a result of human error.

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So it seemed logical that the way to stop crashes happening was to

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change driver behaviour.

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The first question that needed an answer was

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why drivers made so many mistakes.

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Psychologists set about running some experiments, not very hi tech

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but even so, they would reveal the root cause of all driver error.

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Manchester University's Professor John Cohen was

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one of the pioneering psychologists.

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One of Cohen's own experiments is a classic in its field.

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His experimental subjects were Manchester bus drivers

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such as Len Reeder,

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an instructor who's been driving for 22 years,

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and George Jones, in his first week of instruction.

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To begin with, I would like you to sit in the cab of the bus

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and look at the gap between these two posts, and tell me for different

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size gaps how many times out of five you think you could drive through.

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Shall we begin?

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What will be measured first is the driver's assessment

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of the risk as the gap is slowly opened up.

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Can you tell me how many times out of five you think you can

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drive through that gap?

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None.

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This is the first of two separate measurements, risk and hazard.

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Risk refers to the state of mind of a person, what he thinks

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he can do in a particular situation, whereas hazard refers to the

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actual performance as measured in that particular situation.

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How many times out of five? Every time.

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How many times out of five?

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None.

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How many times out of five?

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Five.

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Would you replace the markers now, please?

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Now this time, we'll open the gap bit by bit and I want you to drive

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through as soon as you can.

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The gap is gradually opened again and this time,

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when it's just wide enough, Mr Reeder brings his bus through.

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There's no doubt that this driver is exercising skill.

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He drives through leaving no more than an inch for the full length

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of the bus and in this, he has much greater skill than

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the younger drivers, but Cohen's hypothesis was that in avoiding accidents,

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his skill matters a great deal less than his judgment,

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that gaps that he thinks are wide enough, he can actually get through,

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while those that he thinks are too narrow, really are too narrow.

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And in the fifteen years since this first experiment,

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it's now been firmly established that a low accident rate

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depends on this one factor more than any other.

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Professor Cohen's work showed that a driver's skill could be separated

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from his ability to make sound judgments,

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and it was the latter, poor judgment, that caused accidents

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So the next question psychologists had to answer was

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what makes drivers misjudge a situation?

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They found there were two key culprits.

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Cambridge psychologist Dr Ivan Brown revealed

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the effects of the first, and most universal factor, fatigue.

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With this clue that it was judgment and not skill that matters,

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Brown was now able to examine the effects of fatigue on driving.

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So far, studies both in the laboratory

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and on the road had failed to show any significant effect on skill

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so he set up this experiment with human observers.

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The subject was tested twice, at the beginning

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and end of a seven hour drive,

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by two highly trained police drivers sitting in the back of his car

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They can see not only any

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minor infringements of the law that he may commit,

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but also, they'll use their judgment to note any even slightly unwise action,

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any discourtesy to other drivers or pedestrians, and they

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press a button every time they spot something they wouldn't have done.

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After seven hours' driving, the usual result is 40% more faults,

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not in skill, but in judgment and courtesy.

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The understanding that tiredness can cause drivers to make more errors

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of judgment was a breakthrough

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However, there was another greater threat to sound judgment

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revealed through an extension of Professor Cohen's work.

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This classical experiment carried out by Professor Cohen

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in 1958 is re-staged here with some of the original drivers.

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It's very nice anyway. It was the best wasn't it, Teachers?

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The atmosphere was convivial but the alcohol intake carefully monitored.

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Some must drink little or none

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Others must drink three generous doubles,

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three-quarters of a pint of whisky and soda.

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Now for the test itself.

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And drunk or sober, this bus driver is confident

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of his skill, and rightly so, for after three doubles,

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he can still get through a gap only a few inches wider than his bus

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In fact, he can do this at speeds of up to thirty miles an hour

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but when the gap is quietly narrowed to become less than

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the width of the bus, the driver with six whiskies inside him

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still drives straight through it.

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The sober driver, by comparison judges the gap correctly.

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He wouldn't even dream of trying.

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Professor Cohen's work provided firm evidence that

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alcohol seriously clouded judgment.

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It might seem blatantly obvious today that there's

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a link between alcohol and dangerous driving, but back in the early 60s,

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drinking and driving was firmly rooted in British culture

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and scientists thought that the best way to change that culture

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was evidence, to actually show people just how dangerous

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drinking and driving really was but what they failed to appreciate

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was just how slow people and society would be to act on that evidence,

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and that has become a recurring theme in the history of road safety.

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It took until 1966 for the first significant victory

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in the battle against drink-driving.

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The Road Safety Bill made it an offence to drive with

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over 80mgs of alcohol per 100cc of blood.

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And to help the police enforce the new law,

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scientists invented a portable device that could tell you

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whether a person was over their limit on the spot.

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A large Scotch, please.

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You could even buy one yourself

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Next week, do-it-yourself breathalyser kits

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will be on sale all over the country.

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The idea behind them is that if you drink and drive,

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you'll want to know if you're legally fit to do so

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To start with, there will be two kits on sale to the public.

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The Drink-O-Meter is imported from America

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and will cost three shillings.

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The Alcolor, made in Cheltenham costs five shillings

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and it works exactly like the police model,

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the Alcotest 80 imported from West Germany.

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It's the only official one and you can't buy it over the counter.

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It works like this...

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After the sealed ends of the tube containing yellow crystals

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of potassium dichromate are broken off, the plastic bag is

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attached to one end of the tube and the rubber mouthpiece to the other.

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When you blow through the yellow crystals,

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they turn green above a white line if you've had too much to drink

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A little tricky to demonstrate in black and white

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In the first four years, the breathalyser saved some

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5,000 lives and 50,000 injuries on the roads.

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Politicians were pleased.

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It seemed we were making real progress in preventing accidents.

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Scientists, however, were not so impressed because despite the

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decrease in casualties, alcohol was still the major killer on the roads.

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Even after the Road Safety Bill at night, two out of three road

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fatalities contained more than the legal limit of blood alcohol.

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With little chance of being caught, most drivers simply ignored the law.

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It was becoming abundantly clear to scientists that

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changing human behaviour, even with new laws,

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was more challenging than anyone had anticipated so in the 1970s

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when there were still around 7, 00 people dying in car accidents

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every year on the road, they began to take a different approach.

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If you can't change the driver

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then why not change the environment in which they're driving?

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Bucknalls Lane junction near Watford, an accident black spot

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Dick Rainbird heads a team which has been pioneering low cost

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highway improvement schemes here in Hertfordshire.

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Problem is, with traffic backing from traffic lights a quarter

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of a mile away and obstructing the junction in front of us, and drivers

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wishing to avoid this queuing traffic turn into this left-turn lane,

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but instead of turning left, then drive straight through.

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We've had about seven injury accidents here through

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this in the past twelve months

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So, what are you going to do about it?

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Well, this is where, by engineering changes,

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we shall make it impossible for a driver to drive straight through

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as we have done, bring the bollards out

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and construct an extension to the small island in the side,

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and together with carriageway markings,

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make it absolutely clear that drivers

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should not be making the manoeuvre that we've just performed.

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And some of the most promising accident prevention schemes

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are often effective, despite the fact they seem perverse.

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Mini-roundabouts make drivers feel uncertain

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and so they drive more safely.

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These simple blobs of paint have reduced accidents

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drastically in places.

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The same is true of no right turns.

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They may be an apparent inconvenience

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but they're highly effective road safety devices.

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Right turns are the most common cause of collision in Britain.

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Environmental engineering was employed all over the country

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to make the roads as foolproof as possible.

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Over the years, these methods have been continually refined,

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making it harder to make poor driving decisions.

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Preventing accidents is the ultimate aim of road safety

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It certainly seems to be the most logical way of reducing deaths

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but logical doesn't necessarily mean easiest or best or only.

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There was an alternative approach - accept that humans make mistakes,

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accept that crashes are inevitable, so instead of trying to

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stop them happening, concentrate on making them more survivable instead.

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Scientists now know that crashes don't consist of just one event

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In fact, in any collision, there are three separate impacts.

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But in the 1950s, it was the first of these, the primary impact

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between your car and something else, that drew scientists' attention

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When two things collide, their kinetic energy,

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the energy they have because they're moving, is released.

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It's this release of energy that bends and breaks,

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and makes the harmless suddenly deadly.

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Simple laws of physics told experts that in order to survive this

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first impact, it is crucial that the structure you're

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sitting in absorbs the energy before it reaches you...

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..and the first effort to apply that idea was made in the late '50s

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A Mercedes engineer, Bela Barenyi, came up with a safety concept

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that would completely change the design of cars.

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Conventional wisdom held that the tougher the body, the safer the car.

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But Barenyi understood that if the body was too strong,

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the impact forces were transferred from the exterior to

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the interior with deadly consequences.

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Barenyi re-engineered and he reconsidered the whole issue

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and he said, well, if we provide crumple zones, together with a very

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rigid passenger cell, this would prevent injuries and fatalities

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Bela Barenyi recognised that if the front

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and back ends were built to crumple, most of the impact forces would be

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absorbed by the outside of the car before they reached the passengers.

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And if the inside was surrounded by a rigid frame

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it would shield the passenger space.

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Well, I think it was a revolution

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because now we started to re-engineer the car completely

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This is Barenyi's concept in action.

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The damage to the car is severe but the passenger space remains intact.

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The secret of this design lies deep within the car frame

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Marked in red, the skeletal members are made of special materials

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that crumple in predictable ways.

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This cross-member tightens together,

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links the two front members,

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and the energy is absorbed while this crumple zone is deformed.

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And the energy is deformed outside of the passenger compartment,

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and there's no intrusion in the passenger cell at all.

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And, do you see this car has a substantial damage

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and, if you look here, it has been pushed rearward?

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The front end is almost damaged to the half, but I'm really happy

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with this damage because it relates to energy dissipation,

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and as long as you crumple in the front end, you do not crumple

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in the interior space, and that's what protects the occupants.

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Barenyi's concept is universal

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All makes of car now have crumple zones.

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All system clear.

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Counting down.

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This energy-absorbing design successfully neutralises

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the primary impact in any crash

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It does little, however, for the next stage of the crash -

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what is called the secondary impact.

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When a car crashes, it decelerates rapidly,

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but the occupants keep on going at high speed...

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..which means they impact with great force

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against the inside of the vehicle.

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And this shows what happens

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when your car is stopped by a collision...

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..and you keep going.

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Crash investigator Don Huelke was all too familiar

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with the consequences of the secondary impact.

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Here we have an automobile in a head-on crash with a tree

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and you can see that the steering wheel's well out of position

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and the individual then catches up to it,

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bends the steering wheel and put his face here on the centre of the hub,

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causing massive crushing of the bones of the face

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on the left side of his lower jaw and also of his nose.

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Here, for example, is another case of the same sort of thing.

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Here, the unrestrained driver moves forward,

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gets to the steering wheel, collapses the top part of the wheel rim,

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now exposes the rigid hub of the steering wheel

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that gets him in the chest

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to cause the significant, serious, debilitating injury.

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From the brain injury point of view,

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it's caused a whole new category of brain injuries that are due to

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the extreme violence of the crashes that occur, the tremendous

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amounts of energy that are input into the head from the violence

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of the car crash - something that never existed before the automobile.

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It soon became clear that

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it was this secondary impact that was the greatest threat to life

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so it followed that if scientists could make that

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stage of an accident survivable thousands could be saved,

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which sounds simple, but the reality was anything but.

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In the early 1960s,

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although crude crash test mannequins were used in testing,

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scientists didn't know what the forces they measured

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meant for the human body.

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So the first task would be to investigate

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the limits of human tolerance

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to figure out how much force the body could take before it broke.

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Many in the motor industry

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still claimed crashes would never be survivable.

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But research at Wayne State University in Detroit

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proved them wrong.

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Faced with the epidemic of head injuries,

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these safety pioneers decided to study how skulls fractured.

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And however distasteful it was to many,

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they decided they needed to test real human corpses.

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In a disused lift shaft, dead bodies were dropped onto a metal plate

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Over the next 30 years, cadaver tests, mainly in America,

0:24:320:24:37

played a crucial role in building a complete map

0:24:370:24:40

of the human body's tolerance to injury.

0:24:400:24:42

Well, the bodies were not too difficult to get,

0:24:450:24:48

as long as we didn't want very many of them.

0:24:480:24:51

The bodies were donated for research at the med school

0:24:510:24:54

and they used them for anatomy studies and teaching.

0:24:540:24:59

And, of course, they had first call on the bodies.

0:24:590:25:02

The embalmed corpses were fitted with instruments to record

0:25:050:25:08

the precise movement of the head as it hit the metal plate.

0:25:080:25:11

We put accelerometers on the back of the skull,

0:25:110:25:15

and with the acceleration we could tell what the force was.

0:25:150:25:19

It's a type of job that is not very pleasant,

0:25:190:25:23

but after a while you get used to it.

0:25:230:25:25

And it's not very pleasant, I suppose, to operate on somebody,

0:25:250:25:29

but surgeons do it all the time

0:25:290:25:31

So we got used to it and suffered through it.

0:25:310:25:35

The head drop showed how much force it actually took to crack a skull

0:25:430:25:47

and cause brain injury.

0:25:470:25:49

The thing that surprised me

0:25:490:25:50

was how much the head could take without being fractured,

0:25:500:25:55

and we found that, oddly enough

0:25:550:25:58

the head can take a very high force

0:25:580:26:02

before it is seriously injured about 400 Gs,

0:26:020:26:05

which represents probably a tonne and a half,

0:26:050:26:10

but only for very short times.

0:26:100:26:12

We're talking about thousandths of a second,

0:26:120:26:16

and then it can stand a much lower force for a longer time.

0:26:160:26:20

Larry Patrick and his team gathered their findings

0:26:260:26:29

and created a graph showing what forces and over what duration

0:26:290:26:33

would cause damage.

0:26:330:26:34

Provided the impact to the head was below the curve,

0:26:350:26:38

they knew there would be no brain injury in a car crash

0:26:380:26:41

If we could determine that human head could take 1,200 lbs

0:26:470:26:51

for ten milliseconds,

0:26:510:26:54

then we could design a car so that that would be the maximum force

0:26:540:26:57

that would be applied to the head.

0:26:570:26:59

Unfortunately, Larry Patrick's research

0:27:040:27:07

was not immediately applied to improve car design.

0:27:070:27:10

Back then, reduced head injury didn't sell cars.

0:27:120:27:16

Style did, and style often conflicted with safety.

0:27:160:27:21

MUSIC: "Louie Louie" by The Kingsmen

0:27:210:27:25

It seemed that the public wanted a fast, fun car,

0:27:310:27:35

even if it killed them.

0:27:350:27:37

# Louie, Louie... #

0:27:370:27:39

In the early '60s,

0:27:390:27:40

most manufacturers did little to soften obviously lethal features.

0:27:400:27:45

In those days, the vehicles were very hard inside.

0:27:460:27:48

There were no padded dashboards there were knobs that stuck out

0:27:480:27:52

to control the radio and the gear shift lever.

0:27:520:27:56

The windshields were very stiff and hard.

0:27:560:27:59

The header where the windshield and the roof come together

0:27:590:28:02

were very stiff, and so when the head hit those structures,

0:28:020:28:05

we got a lot of skull fractures

0:28:050:28:06

a lot of bruising of the brain subdural blood clots,

0:28:060:28:10

epidural blood clots such as this,

0:28:100:28:12

where there's a lot of damage in one spot.

0:28:120:28:16

In order to find the blood clot at that time, numerous holes

0:28:160:28:19

had to be drilled into the skull, first on the one side

0:28:190:28:22

and then if nothing was found, on the other side,

0:28:220:28:25

and if nothing was found on both sides, you hoped that

0:28:250:28:27

there wasn't one hiding in between the holes someplace

0:28:270:28:30

SIRENS WAIL OVER CHORAL MUSIC

0:28:300:28:34

By the mid '60s, cars were killing 60,000 people a year in America

0:28:390:28:44

In Britain, someone died on the roads every hour.

0:28:440:28:48

The politicians were beginning to lose patience with the manufacturers,

0:28:500:28:54

so General Motors contracted Wayne State University

0:28:540:28:57

to do more research into how the whole body was injured in crashes.

0:28:570:29:01

So began another series of gruesome experiments on the dead.

0:29:010:29:05

We studied impact to the head, to the chest, to the knees,

0:29:120:29:17

any part of the body that could be injured in the automobile.

0:29:170:29:22

As Larry and his team were now looking at not just head injuries,

0:29:270:29:31

but the entire human body, they had to make sure

0:29:310:29:33

the results from the cadaver experiments

0:29:330:29:36

were giving an accurate picture of what a living human could tolerate,

0:29:360:29:41

and for that they needed volunteers.

0:29:410:29:44

I was the volunteer.

0:29:440:29:46

It was a matter of, I was in charge of the lab

0:29:460:29:49

and if anybody got hurt, I was responsible.

0:29:490:29:53

I figured if I hurt myself, that was one thing,

0:29:530:29:56

but I didn't want to take a chance on hurting anyone else.

0:29:560:29:59

Felt like being hit in the chest with a sledgehammer.

0:29:590:30:04

It actually knocks me over backwards quite a ways.

0:30:040:30:08

Over the next few years, Larry continued to study the biomechanics

0:30:130:30:17

of the human body, usually involving experiments on himself.

0:30:170:30:21

Well, it was his work,

0:30:250:30:27

but of course there's always the danger of something happening to him

0:30:270:30:30

which I was not comfortable with,

0:30:300:30:33

but that was his affair.

0:30:330:30:38

She was... She's mellowed a lot now.

0:30:380:30:40

It was much more intense at the time.

0:30:400:30:43

SHE LAUGHS Yes.

0:30:430:30:45

By the time Larry Patrick had finished self-experimenting

0:30:490:30:53

he'd provided us with a detailed picture

0:30:530:30:56

of what kind of forces caused injury.

0:30:560:30:59

The tolerance and limitations of the human body

0:30:590:31:01

had finally been revealed.

0:31:010:31:04

For the first time, scientists could attach some meaning

0:31:040:31:07

to the forces that crash test dummies measured.

0:31:070:31:11

If they exceeded the Wayne State human tolerance curve,

0:31:110:31:14

it meant the force could be fatal.

0:31:140:31:17

And, armed with this new knowledge, more and more engineers

0:31:170:31:20

embarked on developing ways to guarantee protection in an accident.

0:31:200:31:25

Across the world, engineers churned out life-saving equipment

0:31:270:31:31

that could help improve the chances of surviving

0:31:310:31:34

the killer secondary impact. However, it became clear

0:31:340:31:38

that ingenuity and good design wasn't enough.

0:31:380:31:42

The biggest challenge would be persuading manufacturers

0:31:420:31:45

to install them and people to use them,

0:31:450:31:47

and tragically, the longest and most bitter struggle

0:31:470:31:51

centred around the application of the greatest life-saver of them all.

0:31:510:31:55

Six, five, four,

0:31:580:32:01

three, two, one, go!

0:32:010:32:04

The modern seat belt was invented by Volvo

0:32:060:32:09

and first fitted to their cars in 1959.

0:32:090:32:12

But, for several years, few other manufacturers offered

0:32:120:32:16

the crucial combination of lap and chest restraint.

0:32:160:32:19

Many cars were still just fitted

0:32:210:32:24

with a two-point belt across the lap.

0:32:240:32:26

We saw in the accidents where two-point belts were used

0:32:260:32:32

that there was still a high risk of impact on the occupant

0:32:320:32:36

towards dashboard, for example by the head or chest area,

0:32:360:32:41

and the only solution to that problem

0:32:410:32:45

was to add also a shoulder portion of the belt system,

0:32:450:32:49

and since the shoulder belt is lying on rigid parts like the rib cage,

0:32:490:32:56

we felt very confident that there was no risk introduced with this system.

0:32:560:33:01

It was THE greatest advance in making crashes more survivable,

0:33:060:33:11

but although Volvo embraced three-point seat belts,

0:33:110:33:15

the rest of the industry was reluctant to install them.

0:33:150:33:19

The majority of the public didn t know what they were missing,

0:33:190:33:23

so with little consumer or political pressure,

0:33:230:33:26

manufacturers ignored a life-saving opportunity.

0:33:260:33:30

Then in the mid '60s, an idealistic lawyer in America

0:33:300:33:34

began sifting through reports on unused safety features.

0:33:340:33:38

His anger would spark off a chain of events

0:33:380:33:41

which would change car safety forever.

0:33:410:33:45

As a law student at Harvard Law School, I came across

0:33:450:33:48

some of the research writings, and I was stunned.

0:33:480:33:52

I realised that there were a lot of life-saving safety devices

0:33:520:33:56

on the shelf in Detroit that engineers had built

0:33:560:33:59

and innovated over the years, like seat belts, like head restraints,

0:33:590:34:03

that were never put in cars. And I began to ask why.

0:34:030:34:05

Why were they selling style and they weren't selling safety

0:34:050:34:09

In 1966, after Ralph Nader published a bestseller

0:34:120:34:15

on the dangers of American cars he was called to the Senate

0:34:150:34:19

to testify at a special hearing into deaths on the roads.

0:34:190:34:23

General Motors were one of his main targets, and the car giant responded

0:34:230:34:27

by hiring a private detective to dig up dirt on this unknown young lawyer.

0:34:270:34:32

But their attempt to discredit Nader backfired.

0:34:330:34:35

The detective was exposed

0:34:350:34:37

and the president of General Motors was called in to explain.

0:34:370:34:41

I want to apologise here and now

0:34:410:34:43

to the members of this sub-committee and Mr Nader.

0:34:430:34:47

I personally have no interest whatsoever in knowing

0:34:470:34:50

Mr Nader's political beliefs, his religious beliefs and attitudes

0:34:500:34:55

his credit rating, or his personal habits

0:34:550:34:58

regarding sex, alcohol or any other subject.

0:34:580:35:02

It was a great news story and the publicity made Ralph Nader

0:35:030:35:06

a national hero whose words now carried great weight.

0:35:060:35:10

Many, many safety features sometimes cost only pennies more

0:35:120:35:17

and many times cost less.

0:35:170:35:18

A couple of examples,

0:35:180:35:20

this collapsible steering shaft by GM costs them no more

0:35:200:35:24

once they retool for it than their other type of steering shaft.

0:35:240:35:29

The safer instrument panels, and instrument panels today are killing

0:35:290:35:33

between 5,000 and 8,000 people by being struck against them,

0:35:330:35:37

a safer instrument panel is actually cheaper to manufacture.

0:35:370:35:41

It provided a lot of public attention

0:35:410:35:44

and force behind the passage of the first

0:35:440:35:47

comprehensive motor vehicle safety law in American history

0:35:470:35:51

Surviving the secondary impact was no longer an impossible dream

0:35:530:35:57

and instead of being some kind of industry secret,

0:35:570:36:01

it had now become public knowledge.

0:36:010:36:03

From January 1967, cars had to meet 22 new safety standards,

0:36:080:36:13

covering everything from the steering column

0:36:130:36:16

to the rear view mirror,

0:36:160:36:18

and front seat belts now had to be fitted by law.

0:36:180:36:21

Europe soon followed with similar crash protection standards

0:36:270:36:30

and, in the early '70s, for the first time,

0:36:300:36:33

deaths on the road started to fall.

0:36:330:36:35

But the public seemed determined to undermine the engineers.

0:36:440:36:48

They just wouldn't wear their seat belts.

0:36:480:36:50

There were all sorts of myths out there.

0:36:500:36:54

"I'd rather be thrown clear in a crash

0:36:540:36:57

"than wear a seat belt that will tie me in."

0:36:570:36:59

People thought that you might get a broken neck

0:36:590:37:01

if you're wearing a seat belt.

0:37:010:37:03

"If the car goes into water, I'll drown

0:37:030:37:06

"because I won't be able to get out."

0:37:060:37:07

People thought that if they had a crash,

0:37:070:37:09

cars go on fire all the time and you wouldn't be able to get out.

0:37:090:37:12

And today it just seems ludicrous

0:37:120:37:15

that people would be thinking that way,

0:37:150:37:17

but we're talking 35-40 years ago. That was the thought.

0:37:170:37:21

There were all sorts of scare stories around like that

0:37:210:37:24

which probably had enough influence

0:37:240:37:26

to delay people really thinking about it rationally

0:37:260:37:30

and using the research knowledge that was coming along

0:37:300:37:33

as early as they should have done.

0:37:330:37:35

So, although the battle against manufacturers had been won,

0:37:410:37:44

now the fight was about getting people to use the very things

0:37:440:37:48

that could save their lives.

0:37:480:37:51

It was particularly tricky in America,

0:37:510:37:53

where they felt that making seat belt wearing compulsory

0:37:530:37:57

would be an infringement on personal freedoms.

0:37:570:37:59

Reliable crash protection can't depend on human cooperation.

0:38:020:38:06

It has to be built into the car

0:38:060:38:08

and it has to work when it's needed, automatically

0:38:080:38:11

So, engineers went back to the drawing board to develop a device

0:38:120:38:17

that could save people who didn't want to save themselves.

0:38:170:38:21

The air bag.

0:38:210:38:23

The air bag is a revolutionary concept in passenger protection

0:38:240:38:31

and requires a very complex system to be installed in the automobile.

0:38:310:38:35

We have several components. First, a high pressure gas cylinder,

0:38:350:38:39

which is basically the energy source for inflating the air bag.

0:38:390:38:44

The gas is then distributed to the air bag

0:38:440:38:47

through the slots in the manifold.

0:38:470:38:50

The air bag is rolled around the manifold

0:38:500:38:52

and located underneath the instrument panel

0:38:520:38:55

and behind the instrument panel

0:38:550:38:58

And, as you can see from the size of the air bag,

0:38:580:39:01

it's large enough to protect the front two occupants.

0:39:010:39:05

In order for the air bag to be effective,

0:39:060:39:09

we must inflate the air bag in one-twentieth of a second.

0:39:090:39:12

In the early days, there were many problems to overcome.

0:39:160:39:19

They had to fill with gas at the instant of impact.

0:39:190:39:23

Sometimes they used too much explosive,

0:39:240:39:28

and the air bag blew apart.

0:39:280:39:30

Or it was too large to inflate properly.

0:39:310:39:34

Eventually, they perfected the art of explosive inflation

0:39:340:39:38

Humans were also tested

0:39:450:39:47

to ensure they could withstand the explosion without hearing loss.

0:39:470:39:50

Once the air bag was refined,

0:39:570:39:59

this was one design manufacturers were prepared to install,

0:39:590:40:03

and from 1980, they became more and more commonplace.

0:40:030:40:07

However, most safety experts knew

0:40:100:40:12

that although air bags improved survivability,

0:40:120:40:15

they would never surpass the life-saving capabilities

0:40:150:40:18

of the seat belt.

0:40:180:40:19

And, in this country, eventually the penny dropped for the public too.

0:40:230:40:27

A powerful catalyst were those grim pictures

0:40:280:40:31

of Alex Blackhall's needless death broadcast on the BBC in 1981.

0:40:310:40:36

His wife, or rather his widow,

0:40:360:40:39

has consented to these scenes being shown.

0:40:390:40:42

They might, she hoped, do some good.

0:40:420:40:44

The programme intensified the debate about compulsory seat belts.

0:40:450:40:50

Public opinion started to shift

0:40:500:40:52

and, in 1983, wearing front seat belts

0:40:520:40:56

finally became a legal requirement.

0:40:560:40:58

During this morning's rush hour in London,

0:41:020:41:04

the vast majority of drivers and front seat passengers

0:41:040:41:07

were securely fastened.

0:41:070:41:09

It seems the fear of prosecution was a greater incentive to belt up

0:41:090:41:13

than all those previous seat belt campaigns

0:41:130:41:16

with their appeals to reason.

0:41:160:41:18

Good morning, I see you're wearing your seat belt today.

0:41:180:41:20

That's correct, yes. Is this simply because of the law?

0:41:200:41:22

Indeed, I've never worn it before. I prefer to be free when I'm driving,

0:41:220:41:26

but I'm aware that the law want me to enforce things today

0:41:260:41:30

so that's why I'm wearing it.

0:41:300:41:31

The effect was dramatic.

0:41:340:41:36

Instead of falling gradually, road fatalities started to plummet.

0:41:360:41:41

And a second big drop was witnessed eight years later,

0:41:430:41:47

after the rear seat belt law came into force.

0:41:470:41:50

The annual fatality figures fell to an all-time low of around 4,000

0:41:500:41:55

By the late 1980s, huge strides had been made

0:42:030:42:07

in making crashes more survivable,

0:42:070:42:09

but another problem was becoming apparent.

0:42:090:42:12

Scientists realised that in any collision,

0:42:120:42:15

there was actually a third impact,

0:42:150:42:17

and this was the most complex and least understood stage of the crash,

0:42:170:42:21

because it happens inside the body,

0:42:210:42:24

which is why it became known as the hidden killer.

0:42:240:42:26

ALARM BEEPS

0:42:290:42:32

The third impact comes when your body stops moving

0:42:340:42:37

but your insides don't.

0:42:370:42:39

Just as you might hit the inside of the car,

0:42:410:42:44

your organs will collide with your skeleton.

0:42:440:42:46

But without the ability to see inside a living person

0:42:480:42:52

in crash conditions,

0:42:520:42:53

scientists knew little about the internal consequences.

0:42:530:42:56

That was until the 1980s, when medical research stepped in

0:42:580:43:02

and revealed something that would completely transform your chances

0:43:020:43:06

of surviving a crash.

0:43:060:43:08

One, two, three.

0:43:250:43:27

We have, approximately - we'll say 25-year-old female,

0:43:270:43:30

this is a motor vehicle accident, car versus ditch.

0:43:300:43:33

By the early '80s, the nature of head injuries was changing.

0:43:330:43:37

Air bags and seat belts had cut down skull fractures,

0:43:370:43:40

but one form of lethal injury

0:43:400:43:42

was being replaced by something more mysterious.

0:43:420:43:45

..I would say that's probably been 30 minutes ago.

0:43:450:43:48

Accident victims were still dying in comas,

0:43:480:43:52

but now nothing was showing up on the brain scans.

0:43:520:43:55

Initially we were very depressed,

0:43:550:43:57

because we knew the brain is injured

0:43:570:43:59

and when we went out to talk to families about this,

0:43:590:44:02

we'd say your son is in a coma

0:44:020:44:05

he has bad brain injury,

0:44:050:44:08

and the families would say, "Well, what is the injury?"

0:44:080:44:11

And we would look at one another and say,

0:44:110:44:13

"Well, we don't exactly know, but we know the brain is badly injured,"

0:44:130:44:17

and we'd look on the CAT scans and, and find virtually nothing,

0:44:170:44:20

sometimes a little drop of blood, but hardly anything.

0:44:200:44:23

At their laboratories in Philadelphia, Dr Gennarelli's team

0:44:250:44:29

decided the only way to understand this invisible killer

0:44:290:44:32

was to reproduce the injury in an animal.

0:44:320:44:35

In the early '80s, they performed a series of experiments on monkeys.

0:44:350:44:39

This was the price to be paid for understanding head injuries

0:44:390:44:43

but the experiments sparked fierce protests

0:44:430:44:45

from animal rights activists.

0:44:450:44:48

The research's aim was to put a baboon in coma.

0:44:480:44:51

The system that we were using that produced the injury was

0:44:510:44:54

the animal head was never impacted.

0:44:540:44:56

It was encased in a helmet.

0:44:560:44:59

The helmet was attached to a linkage

0:44:590:45:00

and the linkage was programmed to move at a certain velocity

0:45:000:45:04

over a short distance so there was no loading of the neck,

0:45:040:45:07

but we could rotate the head in different directions

0:45:070:45:10

at different velocities.

0:45:100:45:11

They discovered that no kind of forward movement

0:45:130:45:16

ever resulted in coma, but shaking the head sideways

0:45:160:45:21

produced dramatically different results.

0:45:210:45:23

As soon as we produced a rotation in the lateral direction,

0:45:240:45:27

the animal was in coma.

0:45:270:45:29

That first animal, we studied for six weeks in coma.

0:45:290:45:33

No-one had ever produced coma in an animal model.

0:45:330:45:37

The brain is made of two hemispheres

0:45:370:45:40

connected by nerve axons which run between them.

0:45:400:45:43

Slamming the head sideways pulls one hemisphere away from the other,

0:45:430:45:47

dangerously stretching those axons.

0:45:470:45:50

What we've got here are some axons.

0:45:500:45:53

They look pretty bad.

0:45:530:45:55

When they looked at the nodes from this section of the brain

0:45:550:45:58

under the microscope,

0:45:580:45:59

they had expected to find the axons stretched to breaking point,

0:45:590:46:03

and severed nerves meant permanent brain damage or death

0:46:030:46:06

Then a great revelation took place.

0:46:090:46:12

People had the notion that at the instant of an impact to the head,

0:46:120:46:19

there was a damage resulting from tearing of neurological material.

0:46:190:46:24

And what we knew at that time about central nervous system tissue,

0:46:250:46:29

that was irreversible, that that was final.

0:46:290:46:34

Instead, what we found, I think to the surprise of many

0:46:340:46:38

was that the axons were indeed stretched, but they weren't torn.

0:46:380:46:42

The stretching seemed to make the nerve axons slowly swell up

0:46:440:46:47

and balloon out, eventually destroying themselves

0:46:470:46:50

in a gradual process that only started hours after the impact.

0:46:500:46:54

Suddenly there was an extraordinary medical possibility.

0:46:560:46:59

If most of the damage happened hours after the crash,

0:46:590:47:02

then perhaps drugs could be developed to stop the nerves swelling

0:47:020:47:06

in time to save thousands of lives.

0:47:060:47:08

We now know something that is very precious that we didn't know before.

0:47:080:47:13

We thought there was no influence that we could possibly have,

0:47:130:47:16

no treatment, no therapy, no surgery that would influence this

0:47:160:47:19

because it was all completed,

0:47:190:47:21

and now we know that that's not true,

0:47:210:47:23

that the degeneration in the brain is progressive.

0:47:230:47:26

It was a truly ground-breaking discovery.

0:47:300:47:34

It meant that as long as patients received expert treatment

0:47:340:47:37

before their brains started swelling,

0:47:370:47:39

coma and death could be avoided

0:47:390:47:42

So, today, surgeons are working hard

0:47:450:47:47

developing ways to get to their patients as quickly as possible

0:47:470:47:51

so they can protect the brain and salvage neurons.

0:47:510:47:55

For trauma medics dealing with car crash victims

0:47:590:48:02

with suspected brain injury, speed is now everything.

0:48:020:48:06

Here in Miami, two helicopter units

0:48:070:48:09

are on constant readiness for action.

0:48:090:48:12

They can be scrambled in an instant

0:48:120:48:14

and recover a patient within minutes.

0:48:140:48:17

Their destination?

0:48:170:48:18

Jackson Memorial Hospital,

0:48:180:48:20

where trauma medicine is undergoing some radical changes.

0:48:200:48:24

What's the story? He was involved in a motor vehicle accident,

0:48:340:48:37

he was unrestrained, hit the windshield, major intrusion.

0:48:370:48:42

Head injury.

0:48:420:48:43

This is trauma medicine as you might never have seen it before.

0:48:450:48:49

Going into room two.

0:48:490:48:50

To speed up diagnosis and treatment,

0:48:500:48:52

this new technology is being trialled here for the first time.

0:48:520:48:56

What's your name, sir?

0:48:580:49:00

Javier...

0:49:000:49:01

Javier? Yeah.

0:49:010:49:02

What happened to you, Javier?

0:49:020:49:04

This is advanced telemedicine.

0:49:040:49:06

For medics dealing with time-critical injuries,

0:49:070:49:10

this robot brings rapid advice from afar.

0:49:100:49:13

From a remote location,

0:49:160:49:17

Dr Antonio Marttos controls the robot bearing his image.

0:49:170:49:22

How are the vital signs right now?

0:49:220:49:24

He is able to communicate directly with the team

0:49:240:49:26

at work in the trauma unit.

0:49:260:49:28

OK, got to see his head right now.

0:49:280:49:31

By controlling cameras on the robot,

0:49:310:49:33

Dr Marttos can make a rapid diagnosis

0:49:330:49:35

and talk the resuscitation team through advanced procedures

0:49:350:49:38

which might be needed straightaway.

0:49:380:49:41

He has a bad laceration, probably has a really bad head trauma.

0:49:410:49:45

Yeah, this is really bad, OK.

0:49:460:49:48

Providing fast expert treatment like this for car crash victims

0:49:500:49:53

will save time and lives.

0:49:530:49:56

But today there's a surprise in store.

0:49:590:50:01

This car crash victim is making a remarkable recovery,

0:50:010:50:06

and not because of the ground-breaking

0:50:060:50:08

telemedicine technology.

0:50:080:50:10

LAUGHTER

0:50:100:50:13

This is an important training exercise for the hospital.

0:50:160:50:20

With great attention to detail

0:50:200:50:21

the medics have used a typical car crash scenario

0:50:210:50:24

to test the effectiveness of this new telemedicine system

0:50:240:50:29

I can really support the physician or the nurse

0:50:290:50:32

from long distance

0:50:320:50:35

and help them to have the best expertise available always.

0:50:350:50:38

Doctors hope this telemedicine project

0:50:380:50:40

will begin a new era in trauma medicine.

0:50:400:50:43

It could forever improve your chance of surviving brain injury

0:50:450:50:48

in a future car accident.

0:50:480:50:50

Understanding and controlling the outcome of any third impact

0:50:560:51:00

inside the head has come on in leaps and bounds since the 1 80s.

0:51:000:51:05

A huge achievement, considering it was once the hidden killer.

0:51:050:51:09

Scientists and doctors and engineers have all been instrumental

0:51:110:51:15

in helping make our roads safer

0:51:150:51:17

and improving our chances of surviving a crash,

0:51:170:51:20

but we're still stuck at around 2,000 fatalities a year,

0:51:200:51:24

which got me thinking, what else can we do to save lives?

0:51:240:51:28

And it seems, increasingly, the answer may lie with computers.

0:51:280:51:32

Today, cadaver and animal research

0:51:400:51:42

can be time-consuming and controversial,

0:51:420:51:46

and traditional crash test dummies

0:51:460:51:48

aren't good at replicating internal injuries.

0:51:480:51:50

So scientists have been developing a new type of virtual dummy

0:51:520:51:56

which will tell us what happens to all of the vital organs

0:51:560:51:59

inside the body during all types of car crashes

0:51:590:52:02

It is a monumental task,

0:52:100:52:13

the biggest coordinated research effort in car safety history.

0:52:130:52:17

And it starts with the human body itself.

0:52:170:52:20

What makes this project so special

0:52:220:52:25

is the unprecedented attention to detail.

0:52:250:52:27

Beginning with individual cells in the body

0:52:290:52:32

and working upwards from there

0:52:320:52:34

scientists in labs worldwide are working out the maximum force

0:52:340:52:38

that every part of the body can take before irreparable damage occurs.

0:52:380:52:42

Here, they're studying the abdomen.

0:52:440:52:46

I'm using a template

0:52:500:52:52

to position pressure sensors that will be placed inside the liver

0:52:520:52:56

so that we can measure internal liver pressure.

0:52:560:52:58

This type of testing isn't just limited to the liver.

0:53:010:53:03

We do this type of thing

0:53:030:53:05

for all the internal organs of the body,

0:53:050:53:07

specifically the solid organs, so we look at liver, spleen, kidney,

0:53:070:53:11

any of those organs in order to determine its tolerance to loading.

0:53:110:53:14

By gathering such detailed information about the forces

0:53:200:53:23

that every single part of the body can withstand,

0:53:230:53:26

scientists will be able to update existing dummies

0:53:260:53:29

with a brand-new model.

0:53:290:53:30

But it will be a dummy with a difference.

0:53:320:53:35

A virtual dummy.

0:53:370:53:38

The human body model.

0:53:410:53:43

There are a number of reasons to go toward that type of model

0:53:430:53:47

as opposed to the physical model.

0:53:470:53:49

In the virtual world, we can do a lot more for a lot less.

0:53:490:53:54

It's hoped that virtual dummies will revolutionise car safety.

0:53:540:53:59

They will be able to predict

0:53:590:54:01

the exact moment crash forces become too much

0:54:010:54:03

for people to cope with.

0:54:030:54:05

Virtual models of the human body

0:54:070:54:09

hold the promise of truly understanding what happens

0:54:090:54:12

inside our bodies during car crashes.

0:54:120:54:14

But computers aren't just helping us

0:54:180:54:20

understand the consequences of a crash.

0:54:200:54:22

For over a decade there's been a growing hope

0:54:240:54:26

that they could also prevent accidents from happening

0:54:260:54:29

in the first place, tackling the age-old problem of human error

0:54:290:54:33

In the future,

0:54:360:54:37

perhaps drivers will be able to put their cars on autopilot

0:54:370:54:41

and let computers take the strain.

0:54:410:54:43

This row of cars in California are all travelling at 60mph,

0:54:450:54:50

exactly 21 feet apart, under computer control.

0:54:500:54:54

A ride on this automated highway

0:54:580:55:01

begins when the car takes over from the human.

0:55:010:55:05

AUTOPILOT: Speed control on.

0:55:050:55:08

Steering control on.

0:55:080:55:11

Foot off the pedal,

0:55:110:55:13

hands off the wheel,

0:55:130:55:15

and the ride begins.

0:55:150:55:17

Part of what we're doing

0:55:170:55:18

is trying a whole bunch of different technologies.

0:55:180:55:21

Some of these systems rely on computer vision,

0:55:210:55:23

some of them rely on magnets buried in the road,

0:55:230:55:27

some of them rely on special lane marking strips that reflect radar.

0:55:270:55:31

Magnets in the centre of the road enable the car to track a course,

0:55:330:55:37

and automatically adjust the steering control.

0:55:370:55:39

Radar screens on the front and back of each vehicle

0:55:420:55:46

maintain a safe distance between the cars.

0:55:460:55:48

If something unexpected happens like a breakdown,

0:55:530:55:56

the automated truck detects the car ahead with plenty of time

0:55:560:56:00

to change lanes.

0:56:000:56:01

Since 1998, many of these computer systems

0:56:050:56:08

have already made their way into our cars,

0:56:080:56:12

like proximity sensors

0:56:120:56:14

and automatic braking systems.

0:56:140:56:17

All of them work to help the driver avoid crashes,

0:56:190:56:24

and the fully autonomous car may not be too far off.

0:56:240:56:29

Several different driverless car systems

0:56:290:56:31

are now being tested on public roads.

0:56:310:56:33

Some engineers feel sure that by taking humans out of the equation

0:56:370:56:41

and completely handing over the controls to a computer

0:56:410:56:44

the crash rate will decrease even further.

0:56:440:56:46

But I can't help feeling that once again it may be the consumer

0:56:480:56:52

that proves the biggest barrier to the driverless car.

0:56:520:56:55

It is just astonishing how far we've come in making road travel safer.

0:57:050:57:09

Scientists and engineers have worked exceptionally hard to save lives,

0:57:090:57:13

but what I find extraordinary

0:57:130:57:15

is that those scientists were also campaigners,

0:57:150:57:18

fighting to have their inventions and their knowledge

0:57:180:57:21

applied to the real world,

0:57:210:57:22

when manufacturers, politicians and ultimately us, the general public,

0:57:220:57:27

remained strangely, well, resistant to having our lives saved.

0:57:270:57:32

# I don't wanna die

0:57:350:57:37

# In a car crash with you

0:57:370:57:41

# Tonight

0:57:410:57:47

# The roads are wet

0:57:500:57:51

# And you're asleep at the wheel

0:57:510:57:56

# Open your eyes

0:57:560:58:00

# Open your eyes. #

0:58:000:58:03

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