The Bridge: Fifty Years Across the Forth


The Bridge: Fifty Years Across the Forth

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In 1958, Scotland embarked on a huge construction project

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which would be six years in the making.

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One young film-maker was given unique access to record

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the building of this feat of modern engineering.

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His intimate footage helps tell the story behind one of Scotland's

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greatest landmarks

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and provides new insight into our industrial heritage.

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The Forth Road Bridge was to be the longest stretch

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of suspended roadway anywhere in Europe.

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No British engineer had ever built anything like it.

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Today, 50 years on,

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it carries some 24 million vehicles across the Forth every year.

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There is always a wee shiver of fear before you start.

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Not fear but just a bit of anticipation.

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Bridgemaster and Chief Engineer Barry Colford

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has worked on the Forth Road Bridge for 18 years.

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I had never really appreciated the size of Forth Road Bridge

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and when I got here, I was astounded by the scale of it.

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Today, Barry and Engineering Manager Chris Tracey are inspecting

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the huge cable from which the road is suspended.

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Chris! Did you see the paint there?

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Yeah, the sealing looks quite good, though.

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Bridges are about connectivity between places

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and big bridges capture the public's imagination.

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The bridge is working very hard.

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It's not been designed for the level of traffic that it's taking today.

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It's taking almost 50% more load than it was ever designed for.

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All of the traffic, all the load

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and the weight of the bridge is suspended in midair.

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It's very simple.

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It's just like a rope bridge over the Andes, except it's made of steel.

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It's just flaking a wee bit in places.

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Just a...minor, minor areas of flaking in that paintwork.

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I had a cine camera. I was interested in making films.

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I heard that the big scheme of a new bridge across the Forth was

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coming up, so I thought I'd try and record it.

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In his spare time, amateur film maker Jim Hendry decided to

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document the building of the Forth Road Bridge.

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I would go down occasionally, probably at the weekend

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and see what was happening and just take what was going on

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at the time but very soon, I met the resident engineer, Jack Hamilton.

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He was very helpful

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and took me across the river in his wee boat a few times.

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Mr Hamilton must have spoken to the men because I just went on

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and they took me to whatever was happening and I filmed it happening.

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It was... I was given great access.

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A farm inspector by day, Jim filmed throughout the entire

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six years of the build, from 1958 to 1964.

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None of his film has ever been televised until now.

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I've got quite a good head for heights so it didn't worry me

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too much.

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Remember I was 30 then, not 88 as I am now!

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By the time the bridge was begun, a ferry service had been

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running across the Firth of Forth at Queensferry for almost 1,000 years.

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At its peak, the service ran every 15 minutes.

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Four boats - they ran until the end of the service

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when the bridge opened and I was on the Robert the Bruce.

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Well, they left from the pier behind me here.

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There were just two piers there.

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One boat was at the south side and one boat was at the north side.

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Another two were in the middle

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so that when your neighbour was coming into the north side,

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you were leaving.

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And when you got to the south side and unloaded and loaded again,

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the other boat was coming to chase you out again.

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Four lanes of traffic.

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From here up... right up to the anchor gates.

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I started on the ferries when I was 15.

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And I was there until the service finished and fair enjoyed it.

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Between them, former ferry skippers Jim Taylor and Stephen Reid served

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almost 40 years carrying passengers between North and South Queensferry.

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When they first mentioned a bridge, I thought,

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"Right, it's times I was thinking about something else."

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Well, you just accepted there was going to be a bridge there.

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Everybody kept talking about it but it seemed to come on very sudden.

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My father had a kiosk on the pier that sold teas and coffees

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and everything.

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You were very busy in the morning with the people going to Edinburgh

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and coming over from Edinburgh.

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They took roughly 30 cars.

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They'd take lorries, buses, caravans and passengers, of course.

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Every day was different, every trip was different.

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Different traffic, different weather conditions, different tides.

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On a Sunday, they would come down from Edinburgh by bus.

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Never had cars. Cross on the ferry. That was their Sunday trip.

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A look round the village, boat back and a bus to Edinburgh again.

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That was their Sunday outing.

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We had very many regular travellers. Hundreds of regular travellers.

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You know, you didn't know their names.

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You looked at their car coming down the pier and said,

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"Here's a tea without milk and a pie," or whatever they wanted, you know.

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You had it ready for them.

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Probably roundabout the early '50s,

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it began to be mooted that there was going to be a bridge in the future.

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So it just was a very real fear that we were going

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to lose our livelihoods eventually.

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The queues for the ferry boats, especially at weekends,

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used to come all along the front. Right along the prom.

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The traffic was enormous at this side, traffic going south.

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We were running half the night trying to clear the traffic.

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They'd been trying for at least 200 years to get a bridge or a

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tunnel to cross the Forth, because they were aware that this was

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a main link between the south of Scotland and the Highlands.

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Going back a bit to the early '50s,

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you could sit at the pier for 15 minutes and leave with nothing.

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Nobody had cars.

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And then all of a sudden, everybody had cars and we just couldn't cope.

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Cars for the first time

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really became available to working-class population.

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Before that, you had to be rich to own a car.

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You could see they needed a bridge. It was hopeless.

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RADIO: 'Broke down just now. We had 8-8 out earlier and he's not logged off.

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'Just wondering if he's still out.'

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There are about 70 people here working full-time.

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And 40 odd of these are involved in maintenance.

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For Bridgemaster Barry Colford and his team,

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keeping the bridge functioning is a huge operation.

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These are our maintenance painters who are painting all of these

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sets of hangers, all 700-odd of them,

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sets of hangers and we're doing this side, the west side this year.

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Since bridge tolls were abolished in 2008,

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the maintenance programme has been funded by the Scottish government.

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The bridge itself, this structure,

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cost about £12 million to build in 1964.

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To date, £259 million has been spent on the operation

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and maintenance of the bridge since it was opened.

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We have staff in the control room,

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working 24-7 because we carry out works overnight.

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And our maintenance crews are then working on the carriageway,

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work that they can't do during the day because it would cause too

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much disruption but outwith overnight working, we're working painting,

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welding, fabricating bits of steel, repairing, patching.

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It is a continuous job and it has been since the bridge was opened.

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In 1958, the first pile of the Forth Road Bridge

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was driven into the rock under the waters of the Firth of Forth.

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The Forth was the first, the largest suspension bridge

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outside of America and it was the largest in Europe.

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At the time, the longest suspension bridge in the world

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was San Francisco's Golden Gate.

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Its distinctive design was what the ambitious

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bridge across the Forth was to be based on.

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Basically, there are two ropes

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and the two ropes are supported at either end just by the towers

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and the anchorages and all the load from the deck and the vehicles,

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every vehicle and every pedestrian and cyclist who crosses it,

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is supported by those two cables via the vertical hanger ropes

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that take the load from the deck up to the main cables.

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It must have taken a tremendous leap of faith by the engineers

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who designed it, to be able to say "That will work",

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because the leap from what was built before was quite large.

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Everything had to be tested and double-tested, because it was new.

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You know, for the engineers it was new, for the workmen it was new.

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Everybody was learning on the job.

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RADIO: 'Wind tunnel tests confirm that slender suspension bridges

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'can be liable in a steady wind to both vertical bending and tortional oscillation.'

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What we do know is that the three big bridges that had been

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built in the world before then were all built in rather benign...

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more benign climates than here.

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The thing they were afraid of was the repetition

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of the Tacoma Rapids Bridge in America.

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It literally shook itself to bits in gales not half

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the strength of the ones that hit the Forth.

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Tacoma Narrows Bridge had failed in 1941

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and that was a significant shock to the engineering community.

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The stiffening girder here is there because of Tacoma.

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The bridge was made a lot stiffer

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because of the lessons learned at Tacoma.

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By the time construction began in September 1958, the estimated

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cost of the bridge with its new approach roads was £16.2 million.

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No company in the UK was large enough to take on the job alone

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so a consortium, the ACD Bridge Company, was formed.

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The company set about assembling a workforce from all over the country.

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When I was at school and I heard about the bridge,

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they started to build concrete towers beside us,

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actually beside my mother's house and I says,

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"I'm going to get a job on the bridge."

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And I went down on the Friday when I left school and they said,

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"Start Monday." And that was me. I was so proud.

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I was a typist.

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And I just did all sorts of things. I also...

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SHE LAUGHS

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I can remember washing the engineer's socks!

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My first job that I had after leaving college was with Mot, Hay and Anderson,

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who along with Freeman Fox and Partners were the consulting engineers for the bridge.

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I joined as a student.

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Because you had to do summer placements

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and I was lucky to get a job on the Forth Bridge.

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They took over this house, which was right in the site at the bridge

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and I worked in the office there.

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And we had our lunch there every day.

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-Yeah, yeah. Corned beef hash.

-Corned beef hash. Mince pies.

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They were all young lads

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and they used to have these big thick socks that they wore

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under their boots or their wellingtons and what have you

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and they would say, "Do you think you could wash these through for me?"

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Wonderful camaraderie between the staff members and what not.

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It was a unique situation with so many of us

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at the same age group and no, working hard but playing hard as well.

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Amongst the first workers on the site was a team of highly

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experienced deep-sea divers.

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Generally, there were about four divers at a time,

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two on the north side, two on the south side, working on the coffer dams.

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The divers worked alone under the deep,

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dark waters of the River Forth.

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Their main task was assisting in the building of the huge coffer dams,

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into which the two main towers would be sunk.

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The idea of the coffer dams was to pump the water out eventually

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and then the engineers could work in the dry.

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Because you had to jackhammer some rock away, clear stones and mud

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away to get sandbags or concrete bags in to seal up the leaking parts and

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then they put the pipes down through and the concrete was pumped in.

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And that was basically the job.

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And without the divers,

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that particular job could not have been done.

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It needed a human diver there to do the jobs that had to be done

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underwater, otherwise it could not have been done.

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The building of a bridge then was a lot different than how

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bridges are built now. It was very labour-intensive.

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There was a lot of plant on site but a lot more labour-intensive than it is now.

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Diving into the Forth and sometimes it could be very, very cold

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and you were as quick as you could get down to the job to get started,

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because once you started working, you warmed up.

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All divers in black water work by touch.

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It's just like being a blind person.

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Film-maker Jim Hendry was there to document those early stages.

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Well, it was time to build up the story of the whole thing going on.

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I'm a fairly mechanically minded person

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and I started looking forward myself to each stage coming on.

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After the divers had got a firm base, they put...concrete was poured

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until it came above sea level and er,

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then the heavy boxes of the main towers started to arrive.

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The towers were being erected and they came in big sections

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and one section got lifted on top of another.

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And there came the day when the last section was lifted up.

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The biggest moment was when they got the towers built

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and they got the towers built, the tower started to sway,

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and it was swivelling, I think it was six feet, either way.

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The Americans actually thought it was going to collapse,

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the main towers.

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I remember being up there and you got the impression that you were still

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but when you looked at the railway bridge, it was going up and down.

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So it was the ultimate feeling of seasickness.

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And we had to put cables and a shock absorber system to damp out

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the sway of the towers, until the cables were put on top.

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Working at height presented challenges for the workers

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but it was the weather that was their worst enemy.

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The wind came up - 15 minutes, you could have a full-scale storm

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and just hit you as quick as that

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and just the whole bridge was jumping all over the place.

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Really quite frightening to see masses of steel

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moving about how it did.

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There were a couple of very bad winters.

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The hand walks were coated with ice.

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And they had to bring in special heating to thaw things out

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in the morning and by night-time, they were frozen up again.

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It was cold.

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I mean, there were no what you call thermal underwear at that time

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and people wore ski trousers or an old pair of pyjama trousers or

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something like that underneath,

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because it was cold and the draught came right up your legs.

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You know, you'd put something around your ankles, that type of thing.

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The building of the bridge had a huge impact on communities

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living on both sides of the Forth estuary.

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New approach roads had to be built north and south of the bridge

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and anything that stood in their path was bulldozed.

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The only part that we recognise is the Admiral, some of the Admiral's trees.

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-Yeah.

-The rest's gone.

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For sisters Jeanette Ewing and Anne Turnbull,

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the arrival of the bridge was to change their families' lives forever.

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We grew up at Ferrytoll Cottage. It was on its own.

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Beautiful house inside.

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All the huge fields to play in,

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the swamp to play in and the Forth to fish in. It was beautiful.

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We were the wild children!

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The Davises. Everybody knew us.

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The Davis family had lived at Ferrytoll Cottage on the north side

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of the Firth of Forth for three generations.

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It was an old harbour where the boats came in

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and then the dockyard reclaimed that land that we called the Swamp.

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It wasn't a swamp. But it was our swamp.

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-Ferrytoll Cottage would be over there, wouldn't it?

-Yeah.

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They got a letter from the Government and my father ignored it, didn't he?

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Yeah, he didn't want to know.

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And then he got another one saying that he had to get out

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because there was going to be the building of the bridge.

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And he just ignored it and ignored it until it was too late.

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They were blasting for the new road, for the new motorway onto the bridge.

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Just opposite.

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And one day, my mother was sitting in the toilet and a great big

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boulder came flying through the roof and it broke the bath in half.

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We were at school and when we came home and there was workmen on the roof

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putting a tarpaulin on it and my mother was very shaken, wasn't she?

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-She certainly was.

-And we went into the toilet and there was no bath.

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It was just shattered.

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And that was that. It had just come right through. It was devastating.

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We found out we were moving to a council house in Dunfermline.

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All the furniture was either given away,

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sold or burnt in the back garden. All beautiful antique furniture.

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Our father would have clung on, roof or no roof.

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-I think we all would have.

-Yes.

-Didn't want to leave.

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-It was a bereavement.

-It was heartbreaking, wasn't it?

-Yeah.

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To give the bridge workers access to the newly assembled steel

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towers, wire mesh catwalks were installed high above the water.

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The catwalk is made up of these 20 ropes, wire ropes,

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with panels ten foot by ten foot, wire mesh panels

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and they were formed into 300-foot trains.

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The erectors would sit on the mesh panels

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and jump with their feet to overcome the initial friction,

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to move the panels ten feet

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so that the next panel could be put on at the tower top.

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Actually, the catwalks was open mesh, wire mesh.

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Big sides of them.

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You weren't going to fall off them or anything like that.

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Unless you bounced down, as we did, because it was bouncy.

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You just walked right up the middle of the mesh.

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You had wire either side of you, there was wire either side.

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You used to just walk up.

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I'd rather walk it as take the boat, cos I used to get seasick!

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As the temporary walkways neared completion,

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everybody wanted to be first to walk across the Firth.

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One man was officially acknowledged as the first to cross on foot.

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Jimmy Laverty, the steel erecting foreman, he actually got

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a medal for walking right across the bridge from one end to the other.

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Jim Hendry made sure he was there to film the moment.

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I just followed him out.

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Just in the middle of the bridge and I did ask him

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to look over the edge and cut in a shot then of a ship passing.

0:25:190:25:25

I was leaning on one of the wire ropes and steadied the camera

0:25:270:25:32

that way because a film camera that's jumping about, you can't look at it.

0:25:320:25:38

Steel foreman Jimmy Laverty was undoubtedly the first to

0:25:400:25:43

cross the completed catwalks but two young engineers,

0:25:430:25:46

determined to be first over the river,

0:25:460:25:49

had in fact made it across before the walkways were finished.

0:25:490:25:52

They had not quite finished the mesh.

0:25:540:25:56

-But we weren't going to be stopped, were we?

-No, no!

0:25:580:26:01

We tightroped across this wire!

0:26:010:26:04

Tightrope act down the cables

0:26:040:26:07

so that we could become the first people to cross the bridge.

0:26:070:26:12

And we were. As we came off that last bit onto the ground, we counted one, two,

0:26:120:26:16

-three and stepped off together.

-So we were first equal.

-Shake my hand!

-First equal!

0:26:160:26:21

It was challenging.

0:26:240:26:26

The men were out on the catwalks, as I say,

0:26:260:26:29

for about eight hours continuous and one of the things which they...

0:26:290:26:34

we did was that we had tea boys, with big urns on their back.

0:26:340:26:39

Kevin Minelli, he used to take this soup up on his back

0:26:410:26:45

and he was a tea boy, used to walk right up the catwalk mesh and

0:26:450:26:51

delivering them a cup of soup each.

0:26:510:26:54

It started off as stock on the Monday morning

0:26:540:26:58

and by the time it was up on the mesh on a Friday,

0:26:580:27:02

you needed a knife and fork for this thick, warm soup!

0:27:020:27:06

Health and safety was - I wouldn't say it was non-existent

0:27:130:27:17

but it wasn't anything like to a standard that it is today.

0:27:170:27:22

Health and safety regulations were not quite so rigorous in those days.

0:27:240:27:28

It was all common sense then.

0:27:280:27:30

People say that they needed nerves of steel

0:27:360:27:41

but I think possibly that they didn't have nerves, that they

0:27:410:27:44

just were at home in that kind of environment.

0:27:440:27:49

Safety was nil. Safety was nil compared to nowadays.

0:27:500:27:55

My philosophy was that to go wherever the erectors went,

0:27:570:28:01

if it was safe enough for me to go, it was safe enough for the erectors.

0:28:010:28:05

Seven men died in the making of the bridge

0:28:100:28:14

but only four men died on the bridge itself.

0:28:140:28:18

The first one was Kevin Minelli.

0:28:200:28:22

He was actually coming out of the cabin when the winch,

0:28:220:28:27

the winch, the snatch block snapped

0:28:270:28:31

and it hit Kevin dead centre in the head and killed him that day.

0:28:310:28:35

And I knew him very well.

0:28:350:28:38

I knew him very well, me being a tea boy as well.

0:28:380:28:40

There was two fatalities when the safety net collapsed.

0:28:420:28:47

And you're looking over the bridge. You couldn't do anything.

0:28:490:28:52

You just looked and one of them was hanging onto the scaffolding baton. He lived.

0:28:520:28:57

Bobby Orr.

0:28:590:29:01

I was actually speaking to him that morning before he went up onto

0:29:010:29:04

the bridge and I told him, "Be very careful, Bobby, when you go up there,"

0:29:040:29:09

and it was a toss-up between him and Eddie Rose, who went up

0:29:090:29:14

and Bobby says, "I'll go up." And he went up and he lost his life.

0:29:140:29:18

Eddie Rose packed in a fortnight after it.

0:29:200:29:22

He finished up a fortnight after it.

0:29:220:29:25

We were all floored because we all knew one another.

0:29:250:29:28

Total gentleman.

0:29:300:29:31

Not like a steel erector like the rough and ready.

0:29:310:29:34

He was a total gentleman. A wee moustache and that.

0:29:340:29:37

He was quite a guy.

0:29:370:29:40

Quite quiet but I couldn't believe he was gone, you know.

0:29:400:29:43

And Ted Davis. I knew him as well. He was never, ever found dead.

0:29:480:29:52

22 June, 1962 saw the single worst accident of the whole bridge project.

0:30:010:30:07

The Masterton viaduct, a large section of one of the approach roads,

0:30:090:30:13

collapsed, trapping four men beneath it. Only one survived.

0:30:130:30:18

Naturally, whenever there's a very serious accident, all work stops

0:30:220:30:28

and men are sent home.

0:30:280:30:30

You just... Nobody thought about a safety belt.

0:30:330:30:36

You just got up and walked along the steel and all the rest of it.

0:30:360:30:41

And now, you've got to have your lanyards,

0:30:410:30:43

you've got to be hooked on at all times.

0:30:430:30:46

All times. Which is a good thing.

0:30:460:30:48

RADIO: 'Fred from nine-nine, over.'

0:30:540:30:56

Two bridge personnel accessing the top cord on the southwest main span.

0:30:570:31:01

'Top cord, south west.'

0:31:030:31:05

The function that me and George serve is to come out here,

0:31:060:31:09

look at all the different elements on the structure itself.

0:31:090:31:13

We're looking for any defects that might be there

0:31:130:31:16

so that we can then go in, record them, pass them on to the appropriate

0:31:160:31:19

maintenance supervisor who can then arrange for repairs to be done.

0:31:190:31:25

Bridge inspectors Traci Liebisch and George Elliot

0:31:250:31:28

spend their days examining every bolt and beam on the bridge.

0:31:280:31:32

Today, we're going down onto the top cord

0:31:330:31:36

and basically just make sure everything is all right.

0:31:360:31:39

It's 50 years old now

0:31:410:31:44

so we're basically constantly got to keep monitoring it, checking it.

0:31:440:31:49

It's very important, very important indeed.

0:31:490:31:51

The enormous increase in the volume of traffic over the years has

0:31:540:31:58

caused significant problems for the bridge's ageing components.

0:31:580:32:02

Tracy is now carrying out inspection of the bolt clusters, just to see

0:32:060:32:10

if there's any broken, sheared, anything likely to be a defect.

0:32:100:32:15

I mean, she's a grand old lady.

0:32:190:32:20

I personally feel she's quite a historic monument

0:32:200:32:23

and Scotland should be proud of having a bridge like this

0:32:230:32:27

so I think she's done not bad in her 50 years so, yeah, I am.

0:32:270:32:30

I'm very proud to work on the structure like this that's known worldwide.

0:32:300:32:35

New, we have the primary beams.

0:32:370:32:41

Bottom laterals. Pinned posts.

0:32:420:32:45

Rainwater downpipes, et cetera, et cetera.

0:32:450:32:48

TRAFFIC DROWNS OUT SPEECH

0:32:480:32:52

Whilst small parts can be readily replaced,

0:33:010:33:03

some much more significant work is needed underneath the road.

0:33:030:33:07

Users can't see it but underneath the deck,

0:33:090:33:11

there are joints which are wearing out and there's over 700 of them.

0:33:110:33:16

Beneath the suspended carriageway,

0:33:160:33:18

many of the steel joints are so worn as to need replaced -

0:33:180:33:22

a problem which enhances an already distinctive

0:33:220:33:24

part of the bridge's identity.

0:33:240:33:26

All our users are aware of the thump every 18 metres as the vehicle goes across.

0:33:290:33:35

It's a difficult one to solve.

0:33:350:33:37

It will cost a lot of money to replace these joints

0:33:370:33:40

and we'd have to close the carriageway to do it. It is a significant job.

0:33:400:33:43

In 2009, it was concluded that this and other essential work

0:33:450:33:49

could not be done without huge disruption to bridge users.

0:33:490:33:53

Not long afterwards, the decision was made to build a new bridge across the Forth.

0:33:530:34:00

Currently under construction, the Queensferry Crossing is due

0:34:000:34:03

to open in 2016, leaving the future uncertain for the Forth Road Bridge.

0:34:030:34:08

The Government have determined that this bridge, the existing

0:34:110:34:15

Forth Road Bridge, will become a public transport corridor and the new bridge

0:34:150:34:19

will take all general traffic, all motorway traffic, so instead of

0:34:190:34:23

70,000 vehicles crossing the bridge, there'll be a couple of hundred.

0:34:230:34:27

I certainly remember when they spun the cables to go over the bridge.

0:34:400:34:45

It was 24 hours a day and it was a big wheel and it went back

0:34:460:34:51

and forward and back and forward and it was like a humming,

0:34:510:34:55

like a humming noise.

0:34:550:34:57

On 17 November 1961, the men began the most difficult

0:35:000:35:04

part of the bridge's construction - the task of creating the main

0:35:040:35:08

suspension cable, using a method known as cable spinning.

0:35:080:35:12

The system of spinning the cables was a fantastic one

0:35:150:35:18

and that was something that had never been done in this country before.

0:35:180:35:23

It was an American idea,

0:35:230:35:26

using a wheel to take the strands across the water.

0:35:260:35:29

That was a new technique and it was very successful.

0:35:290:35:32

The main cable is made up of over 11,000 steel wires.

0:35:340:35:38

The process of spinning the cable involved each individual wire

0:35:380:35:41

being carried across the Forth via a large pulley system.

0:35:410:35:45

Workers on the catwalk guided it into place around the clock.

0:35:450:35:49

It was night and day. It was night and day.

0:35:500:35:52

I used to hear it from the house going across.

0:35:540:35:58

You could hear the rattle of the wire going across.

0:35:580:36:01

At either side of the river as the wires reached their destination,

0:36:030:36:07

they were embedded in concrete plugs known as anchorages,

0:36:070:36:10

created to hold the bridge up.

0:36:100:36:12

The creation of the cable anchorages involved blasting a huge

0:36:170:36:20

tunnel into the rock on both sides of the river.

0:36:200:36:24

When they were blasting out the anchorage at the south side,

0:36:280:36:33

they took me over and took me down the anchorage chamber

0:36:330:36:38

in a tub, bucket,

0:36:380:36:42

and it was on rails, down into the anchorage

0:36:420:36:47

and I got a waterproof and a hard hat

0:36:470:36:51

and clambered into this bucket and I always remember, it was the water

0:36:510:36:58

dripping, dripping out of there and it was like a big cavern and that

0:36:580:37:03

was what they filled with concrete and that's where the cables went to.

0:37:030:37:09

This is the really serious end, the business end of the bridge.

0:37:160:37:19

This is the place where the bridge is held up.

0:37:190:37:23

This anchorage extends into a rock tunnel down at the bottom here and

0:37:230:37:26

that rock tunnel extends for about 60 to 70 metres down into the rock.

0:37:260:37:31

Each of these strands here is taking about 350 tonnes of load.

0:37:330:37:38

So that's trying to pull this concrete plug out of the ground.

0:37:380:37:45

The concrete plug is only held in place by friction

0:37:450:37:47

and that's what's holding the bridge up.

0:37:470:37:49

The spinning of the cable took nine months

0:37:560:37:58

with some 30,000 miles of wire being carried back

0:37:580:38:01

and forth across the water, often in high winds and extreme conditions.

0:38:010:38:06

During cable spinning, we lost 33% of our time

0:38:100:38:14

and this was because the winds could blow these cables, going back

0:38:140:38:19

and forward across the river and hung 3,300 feet.

0:38:190:38:23

Just looking through my diary,

0:38:240:38:26

I discovered

0:38:260:38:28

the notes of February 1962

0:38:280:38:34

um, and it talks of exceptionally strong gales -

0:38:340:38:40

123mph recorded in Lanarkshire during Sunday night and Monday morning.

0:38:400:38:47

It caused heavy damage to the cables which were being spun.

0:38:470:38:51

The cable from the north tower to the north side tower,

0:38:540:39:03

the temporary restraints and ropes around it burst with the wind

0:39:030:39:08

and it started to splay apart.

0:39:080:39:11

And these wires were thrashing around and got entangled like a girl's pigtail.

0:39:110:39:18

And the next day when the wind stopped and we got back

0:39:180:39:20

on the bridge, there was telephones embedded inside this and equipment.

0:39:200:39:27

It took weeks to get all this stuff back out, untangled from the cable.

0:39:280:39:33

And the men paced out on the catwalks to untangle these

0:39:350:39:39

and so we lost four weeks, due to that storm.

0:39:390:39:43

It's getting up to the point of early afternoon.

0:39:550:39:59

We're starting to get traffic building up for peak.

0:39:590:40:03

Peak can start any time after 3.30pm and finish after 7.30-8.00pm at night.

0:40:050:40:12

Northbound, we'll be about ten minutes on the northbound.

0:40:120:40:15

Not much more than that. I'll just check the southbound for you.

0:40:150:40:19

Southbound is running fine. There's no queues or delays there.

0:40:190:40:23

Okey-doke. Cheers, then. Bye now. Bye.

0:40:230:40:26

In 2004, it became clear that the once state-of-the-art

0:40:320:40:35

suspension cables were no longer able to cope with the average

0:40:350:40:39

two million vehicles the bridge carries every month.

0:40:390:40:42

We found corrosion within the main cables themselves, so we've

0:40:420:40:46

carried out rehabilitation work. We have installed dehumidification

0:40:460:40:50

which involves blowing dry air very gently through the cabling.

0:40:500:40:56

The idea is, corrosion is caused by two agents - moisture and oxygen.

0:40:560:41:01

If we can get rid of one of them, we can get rid of corrosion.

0:41:010:41:04

We don't know what happens to wires that are already cracked.

0:41:040:41:08

Will they break in future?

0:41:080:41:09

What we have done is we've slowed down any rate of deterioration.

0:41:090:41:13

This is the dehumidification chamber we're passing just now.

0:41:170:41:21

This provides the dry air for pumping into the main cable to keep it

0:41:210:41:26

dry and keep moisture out to prevent further corrosion

0:41:260:41:29

and that further corrosion is the thing that would reduce

0:41:290:41:33

the strength of the cable so we're trying to avoid that.

0:41:330:41:36

When we reported that we couldn't give an unconditional

0:41:390:41:42

guarantee about the future strength of the main

0:41:420:41:45

cable in Forth Road Bridge, the government, I think quite

0:41:450:41:48

rightly, decided to go ahead with the planning of the new crossing.

0:41:480:41:51

By 1963, with the towers and cable in place,

0:41:560:41:59

the suspended road deck began to emerge.

0:41:590:42:02

When we started on deck erection, that was building a Meccano set

0:42:040:42:10

and we built it from the towers out the way.

0:42:100:42:12

The steel erectors had the biggest job, bolting it all together

0:42:160:42:21

and it was big plates, the box girders, splice plates we cry them.

0:42:210:42:26

I certainly can remember thinking, is it going to meet

0:42:310:42:33

in the middle when it's stretched out over the water.

0:42:330:42:37

This is a precision piece of work.

0:42:390:42:41

You see them coming out bit by bit and it's like,

0:42:440:42:49

almost like digging a tunnel, you know

0:42:490:42:51

you wonder if it's going to match up when you get to the point.

0:42:510:42:55

I was there, going across in a boat,

0:42:570:43:00

when the two ends were to meet in the middle.

0:43:000:43:03

And the bridge was actually whipping a bit. The two open ends were just whipping.

0:43:030:43:09

A funny old sight.

0:43:090:43:10

Would the bridge come down, and that type of thing, was in your mind.

0:43:100:43:14

On 20 December 1963,

0:43:180:43:22

the north and south sections of the bridge were joined in the middle,

0:43:220:43:25

forming the basis of the fourth-longest suspended span of steel roadway in the world.

0:43:250:43:30

A helicopter came in and men were standing,

0:43:330:43:37

watching the two ends coming together. That was quite a day.

0:43:370:43:43

I think I had to struggle to get a decent place to put my tripod that day!

0:43:430:43:48

They had flags on either end and they hoisted it in.

0:43:570:44:02

And it fitted perfectly.

0:44:150:44:17

And to see them just clicking into place was fabulous.

0:44:200:44:25

Then there was Vat 69 from South Queensferry.

0:44:320:44:35

They issued everybody on the bridge with a miniature of whisky

0:44:350:44:41

and we were all rejoicing when that happened.

0:44:410:44:45

The people who built the bridge

0:44:480:44:50

and the engineers who designed it without computers,

0:44:500:44:54

with seven figure log tables - it's quite incredible how well it's built,

0:44:540:44:58

when you look at what they had, the tools they had to do it with.

0:44:580:45:01

I can't help but start to look at it after a while,

0:45:040:45:07

a bit like a long line of washing, you know.

0:45:070:45:10

Cos you've got all these lines hanging down and the more I learn

0:45:100:45:13

about the engineering of the bridge, and having been back and forth across it,

0:45:130:45:17

it's the sense that it's actually quite a precarious structure.

0:45:170:45:21

It actually gets more delicate as I look at it rather than less,

0:45:210:45:25

so you've got this amazing tension between

0:45:250:45:28

sort of really tough engineering but stretched over this huge space.

0:45:280:45:33

Most images you see of the Forth Road Bridge are probably photography,

0:45:370:45:42

right from it's very start, it has been photographed massively

0:45:420:45:46

but it doesn't naturally lend itself to drawing or painting as such.

0:45:460:45:51

There are people that say the road bridge is just a viewing platform for the rail bridge

0:45:540:45:58

but I think of them a bit like a salt-and-pepper, you know?

0:45:580:46:01

You can't have one without the other.

0:46:010:46:03

It's like an arena. It's like an empty stage set.

0:46:060:46:09

You just have to stand here and then stuff happens, you know.

0:46:090:46:12

You have entrances and exits like in the theatre

0:46:120:46:14

and if you think about it as an artist, you're the still point

0:46:140:46:19

and everything else is moving around you, so a lot of the work

0:46:190:46:24

that I'm doing with the road bridge is more about the act

0:46:240:46:26

of crossing as it is about the structure of the bridge as an object.

0:46:260:46:30

It's the fact that you're heading from the north of Scotland to the

0:46:300:46:33

south of Scotland and back and it's

0:46:330:46:35

that linking of communities and people.

0:46:350:46:38

Building the bridge, you know, absolutely transformed the country.

0:46:440:46:48

It transformed trade.

0:46:480:46:50

When you think of the volume of traffic that goes across that

0:46:500:46:54

bridge and did from the very beginning.

0:46:540:46:56

You know, people must have been just desperate to get this bridge open.

0:46:560:47:02

To go to Dunfermline, it was like a day out,

0:47:080:47:11

because you went on the ferry boat. Whereas now, you can

0:47:110:47:15

get over to Dunfermline in about 20 minutes, half an hour.

0:47:150:47:18

I think it opened up the whole of Scotland - for a lot of years

0:47:200:47:23

after that, everything came good.

0:47:230:47:25

A lot of work came into Fife through it.

0:47:250:47:27

Because before that, it was just a peninsula in Fife.

0:47:270:47:30

There was nothing there.

0:47:300:47:32

And it opened up a lot of industry, it really, really did.

0:47:320:47:36

For Fife itself, it increased the volume of companies that were

0:47:370:47:43

willing to put up factories.

0:47:430:47:46

Because trucks could get back and forward a lot easier,

0:47:460:47:49

and bigger trucks than could get on the ferries,

0:47:490:47:52

so it made a big difference, especially on the Fife side.

0:47:520:47:55

The Forth Road Bridge was finally completed in 1964

0:47:550:47:59

and was ready for its grand opening on 4th September.

0:47:590:48:02

People came from all over the country,

0:48:100:48:12

they came from Aberdeen and the islands on that opening day,

0:48:120:48:16

just so they could say they had been there on the opening day.

0:48:160:48:20

And of course the whole thing could have been a shambles,

0:48:200:48:25

because that day dawned absolutely solid fog.

0:48:250:48:30

We were notified there would be two Navy ships out in the river,

0:48:380:48:41

and when we came down in the morning and you listened, and a ship lying

0:48:410:48:45

at anchor, it rings a bell - one there and one there.

0:48:450:48:48

And then we started sailing in the fog,

0:48:480:48:51

out and in them with the compass.

0:48:510:48:54

It had been arranged that the Queen would drive over the bridge,

0:48:550:48:59

then get on the ferry

0:48:590:49:01

and then review the fleet, which was anchored under the bridge.

0:49:010:49:05

I was actually on the flagship. We were underneath the bridge.

0:49:090:49:13

Stern, the quarterdeck of the ship, was right underneath the road.

0:49:130:49:18

Not that we could see it, because it was in fog.

0:49:180:49:21

We had a Royal Marine band

0:49:210:49:22

playing on the quarterdeck, which

0:49:220:49:24

I believe could be heard from the bridge, but we couldn't see a thing.

0:49:240:49:30

So Her Majesty went up on the ferry and reviewed the fleet.

0:49:300:49:36

We never saw her, and she never saw us.

0:49:360:49:38

It was really foggy first thing in the morning, and we thought,

0:49:450:49:48

"Oh, this is going to be a disaster."

0:49:480:49:50

They had lots of tiered seats up on the plaza and they had...

0:49:500:49:55

I think they invited...

0:49:550:49:58

They had kids there from each school, flag waving.

0:49:580:50:04

..The Forth Road Bridge, which replaces Queen Margaret's Ferry.

0:50:040:50:09

May this bridge bring prosperity

0:50:110:50:13

and convenience to a great many people in the years ahead.

0:50:130:50:18

I got the privilege of hoisting the flag for the Queen,

0:50:280:50:33

then just as the Queen was coming across at 11 o'clock,

0:50:330:50:37

the fog started to lift, and we could see her car no bother.

0:50:370:50:41

We were hoisting the flag

0:50:420:50:44

and we were looking down, watching her coming across.

0:50:440:50:46

-I had mixed feelings on that day.

-So did I. That's our job finished.

0:50:480:50:51

There was a feeling of pleasure to have been involved

0:50:510:50:54

and finish the project, but sadness that it was all over and done with.

0:50:540:50:59

We all broke up and went our different ways.

0:50:590:51:01

When I'm working on the bridge, it is my bridge.

0:51:010:51:06

When the Queen cuts the tape, and everybody owns it then.

0:51:060:51:11

I was 18 at the time, when I hoisted the flag. It was a great feeling.

0:51:130:51:19

But three weeks after it, we got paid off.

0:51:190:51:22

That was the bridge finished.

0:51:220:51:25

But we got another three weeks out of it, another three weeks.

0:51:250:51:29

We all shook hands and all went our different ways.

0:51:290:51:32

There was a mad dash, of course, for everybody to drive over it.

0:51:350:51:40

Everybody wanted to drive over it or be the first to get over or

0:51:400:51:43

one of the first to get over the bridge that day.

0:51:430:51:46

We didn't have a car then.

0:51:460:51:49

SHE LAUGHS

0:51:490:51:50

With the exception of the Queen, every car across the bridge

0:51:500:51:54

had to pay a toll of two shillings and sixpence.

0:51:540:51:58

The presence of the tollbooth led to some unforeseen problems.

0:51:580:52:02

That was the biggest traffic jam that was ever seen in Scotland.

0:52:020:52:05

25 miles, the queues stretched back.

0:52:050:52:08

All the approach roads were blocked solid.

0:52:080:52:12

People were stuck for hours, people were getting out of their cars

0:52:120:52:16

and sitting on the grass verges.

0:52:160:52:19

On the day the bridge opened, the ferry service, which had

0:52:220:52:25

sailed across the Firth of Forth for generations, closed for ever.

0:52:250:52:30

We had been warned long enough.

0:52:320:52:33

I mean, it took four or five years to build the bridge anyway.

0:52:330:52:36

So you kind of knew that something was going to have to change.

0:52:360:52:40

It was a sad day when the ferries finished.

0:52:410:52:44

The four boats lay here for about a week between these piers here.

0:52:450:52:51

And they looked very sad, that was the finish of their life for them.

0:52:510:52:56

When the bridge opened, the pier shop,

0:52:560:52:59

the kiosk on the pier had to close. After 21 years.

0:52:590:53:03

So it was a big part of our lives.

0:53:030:53:05

I mean, we lived down there, really, and all of our family worked -

0:53:050:53:09

my mother and father, my sister and myself, did work in it, you know?

0:53:090:53:13

Mary Queen of Scots, carrying the Queen, was officially

0:53:210:53:24

the last passage across the Forth.

0:53:240:53:27

Unofficially, Captain Stephen Reid continued to sail

0:53:270:53:30

the Robert the Bruce all day, until the last of the queues had dwindled.

0:53:300:53:35

Later that day, he and the other ferry skippers

0:53:360:53:39

began collecting tolls on the bridge.

0:53:390:53:41

I finished about six o'clock and I was on the bridge about 6.30.

0:53:430:53:48

I came into the village to get changed and that, and there was

0:53:490:53:52

a young lad with a motorbike and I said, "Have you been across?"

0:53:520:53:55

Charlie Dewey. "Have you been across the bridge, the new bridge, Charlie?"

0:53:550:53:59

And he says, "No." And I says,

0:53:590:54:01

"Well, hold on, you're going with me in a minute." And he took me across.

0:54:010:54:04

And that was the first time we were across it.

0:54:040:54:07

After Jim Hendry had completed filming at the Forth Road Bridge

0:54:160:54:20

in 1964, he edited his film together and put his camera away for good.

0:54:200:54:25

His resulting film, The Long Span,

0:54:270:54:30

has never been seen on television or in a cinema...

0:54:300:54:33

until now.

0:54:330:54:35

Today, bridge workers past and present have been invited to

0:54:390:54:42

a screening of the original silent film.

0:54:420:54:45

I'm pleased that it's being seen by people and it's amazing that

0:54:550:55:03

50 years have passed since it was finished. I just can't believe that.

0:55:030:55:08

A lot of the diving jobs you did were just day-to-day diving work,

0:55:170:55:21

but at the end of the day on the Forth Road Bridge, it was something

0:55:210:55:24

very important, it was a structure that people would see, which again,

0:55:240:55:28

you think, I have left something behind when I go.

0:55:280:55:30

A lot of memories with the people, you know? Good crowd, really good.

0:55:310:55:37

I often walk over it and I often look up and say,

0:55:380:55:41

"How did I walk up and down that?"

0:55:410:55:44

It's a masterpiece, that road bridge, it's marvellous.

0:55:460:55:51

Marvellous how it is standing up to even the wind.

0:55:510:55:55

The last big gales, it was over 100mph, and it stood up to it.

0:55:550:56:01

I'm fair proud of it, fair proud of that bridge.

0:56:010:56:04

'Pride.'

0:56:070:56:08

Look at it, it's just mathematics in action, isn't it?

0:56:090:56:13

There's nothing on that bridge that isn't there for a reason.

0:56:130:56:17

There's no ornamentation on it, everything works on that bridge.

0:56:170:56:21

If you look at it, it was three and a half years of my life,

0:56:220:56:26

and I can drive over it in about one and a half minutes,

0:56:260:56:29

but it is satisfaction.

0:56:290:56:31

I can see something as an end product

0:56:310:56:33

to my civil engineering career.

0:56:330:56:36

If you want to see an example of Scottish steelmaking

0:56:400:56:43

at its best, you don't have to look further than the Forth Road Bridge.

0:56:430:56:47

'I felt it was quite a privilege to be allowed to'

0:56:570:57:01

go about any of the work places that were busy at the time.

0:57:010:57:06

And as I learned more about it, I was able to look forward to the stages

0:57:060:57:11

that were about to come and be ready to film them.

0:57:110:57:14

'We all think it's our bridge.

0:57:480:57:49

'You hear people speaking about it as if it belongs to them.

0:57:500:57:54

'Of course, it doesn't. It doesn't belong to any of us, but it's

0:57:540:57:57

'fantastic to think that all the people who work here feel that way.'

0:57:570:58:00

'I think it will be carrying traffic for a long time.

0:58:060:58:10

'I am hopeful that in 50 years' time, this bridge will still be here

0:58:100:58:13

'and carrying traffic and serving the communities

0:58:130:58:16

'both in the North and South.'

0:58:160:58:18

Ba-dump, ba-dump, ba-dump.

0:58:320:58:35

Ka-dunk, ka-dunk, ka-dunk.

0:58:350:58:37

Thump, thump.

0:58:370:58:40

Ba-doom, ba-doom, ba-doom.

0:58:400:58:42

-Ba-bang.

-Clunk, clunk, clunk.

0:58:420:58:45

Ba-bump, ba-bump, ba-bump, ba-bump, ba-bump,

0:58:450:58:48

Bump, bump, bump, bump.

0:58:480:58:49

De-dig, de-dig, de-dig.

0:58:490:58:51

Bloop, bloop, bloop.

0:58:510:58:53

De-duh, de-duh, de-duh. Yeah!

0:58:530:58:56

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