Episode 2 The Crane Gang


Episode 2

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Ainscough is Britain's biggest mobile crane hire company.

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At dawn every day, their cranes crisscross the country.

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All right, let's go for it.

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Apart from my family, this is the second love of my life.

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So family and then cranes.

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They lift everything...

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Nice and steady.

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This way, mate. Get him round.

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..from wind turbines to priceless art works.

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I'm feeling a little bit nervous.

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-Keep going.

-What if it slides out?

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It won't. It's not going to slide out.

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Their life's in our hands up there.

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One wrong move up there from us and it's game over for them.

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24 hours a day...

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-Hold it.

-You've just got to get it right, cos if you don't,

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it could pull the crane over.

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It's got to go.

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..seven days a week.

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Don't pull it, John!

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You won't get me up there, that's for sure.

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They keep Britain lifting.

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Yep, happy on the hoist.

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Not many people can say they've had the opportunity to work

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with a ship like that.

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We're a small cog in a big machine,

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which helps make this country better.

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But facing increased competition and having invested millions

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in the latest cranes, the company is at a crossroads.

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If we don't deliver, it's a bit like football management.

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I guess we have some conversations about

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whether you get to stay for next season.

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Do I have a few sleepless nights thinking about that? Yes, I do.

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Ainscough's HQ in Preston.

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The hub of a nationwide empire.

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In the true sense of the word, big boys' toys.

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You play with these things when you were a kid and um...

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we've got 450 odd of them

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running up and down the country every day.

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But for commercial director, Gareth Jones,

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running a mobile crane-hire company isn't child's play.

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We've got over 1,000 people, 29 locations,

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right from the north of Scotland, right down to the south coast.

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From a revenue point of view, we are a £120 million organisation,

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so that's a big old turnover. That's a lot of jobs.

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Yeah, we're a pretty big deal in the crane world.

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But in the worst economic downturn for a generation,

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keeping the firm on top isn't easy.

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If you're the market leader, you can only go one way

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and that's not something that's an option for us.

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The company's received almost £100 million of investment

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and they need results.

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We've got new owners now and they want to take the business

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back to the heights that it was at at the peak of the market.

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That's challenging. We've got to get more business, more revenue.

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We don't ever want to see a yard full of cranes, so if you see

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a yard full of cranes, and a yard full of trucks,

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you know you're not busy.

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And if you're not busy, you're not earning revenue.

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If you're not earning revenue, you're not making money.

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The crane gang will lift anything, no matter how unusual.

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And today, a team are at the Falkirk wheel in central Scotland,

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to transport a work of art that has been sold to a private buyer.

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It's a unique challenge for Falkirk lift supervisor, John Hollis.

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15 tonne, solid granite,

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sculpted locally,

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so it's quite a substantial lift for us.

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Obviously, one of its kind, so we need to be very,

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very careful that we don't do any damage whatsoever to it.

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What we have here is quite a sharp edge on the granite

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because it operates almost like a razor and

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if the slings come in contact with that, it would cut them immediately.

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Big sculpture, I'm going to have two handles at the sides...

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Sculptor Ronald Rae spent a year chiselling Tyger Tyger by hand.

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He's an important regular customer.

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I carved this thing 14 years ago. My God, my beard was black then.

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He likes to supervise everything from start to finish,

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to make sure everything's done correctly, the way he wants it,

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there's no damage to anything.

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This thing came about - William Blake,

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"Tyger tyger burning bright in the forest of the night,

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"Not a mortal hand or eye can frame thy fearful symmetry."

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400 miles away, Somerset lift supervisor,

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Mike is figuring out how to get the sculpture to its new home.

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The weight of what we are lifting is not the issue,

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it's just to the access to...

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..the final position is presenting something of a challenge.

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So here is the plinth.

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Tigger's final resting place.

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New owner Sally lives in the heart of the Somerset countryside.

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We think from the central point of the tiger,

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you just get that lovely view through

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and hopefully all the ley lines are correct as well.

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For Sally, it's a mystical location. For Mike, it's hard to reach.

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What I'm hoping to do is to bring the crane in down...here.

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Yeah.

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Bring the lorry in beside it, so you can lift it up that way round

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and into position.

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Mike has arranged for half a kilometre of track to be laid

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across two fields, so the vehicles

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can reach the plinth in Sally's garden.

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The last thing you want is the crane slipping while it's going in

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because if it does, then we've got problems getting it out obviously.

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That's the main challenge, is getting the roads safe enough

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and good enough to bring the crane in and the lorry in with a sculpture on.

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Up in Scotland...

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All right, John? A wee test lift at that, mate.

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..they're ready to lift.

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Just an inch off the deck, John.

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Every time you carve granite, every chisel mark, you are releasing

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for the first time to the light of day for 460 million years.

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Those crystals are seeing the light of day.

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Pure stardust. It's fantastic.

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She is away. She's going.

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Tyger Tyger is a one-off work of art that is insured for £100,000.

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John, that's just about spot-on.

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You're not bad at that!

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You are the man. It's not going to fall on anybody's head.

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THEY LAUGH

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There you go, look at that. Flying tigers!

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Think of the Egyptians. We didn't have this 250-tonne crane.

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Greatest granite workers in the world.

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It takes four men, two hours to lift the sculpture onto the truck

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and secure it in place.

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Let's set it down and see which way it is going to kick.

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Is that him down?

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That will prevent any rocking.

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I don't want him coming off on the motorway.

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We don't either, I can assure you.

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-Tyger Tyger's survived the first lift.

-Farewell!

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# Hi ho!

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# Hi ho, hi ho... #

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HE MAKES TRUMPET SOUND

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What's that? An evacuation siren?

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No two days are the same for the crane gang.

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And in south London...

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A bit of bush for you there, Cash.

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One of their teams is working revamping retired council houses.

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Can you see that lamp post there, Wayne?

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The project is a council project for the houses that have got

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existing outbuildings that are redundant now.

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Not redundant, that have seen better days.

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They're lifting those ones out and putting these new,

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refurbed bathroom pods in.

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Look, it's lovely, isn't it?

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-The fork has got to come from this side, I think.

-Oh, my days.

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We've got a tree this side

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and a BT cable so we have a bit of a problem at the moment.

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Inch it up again, Wayne. Inch it up again.

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The mobile crane driver operates his crane from a cab near the ground

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but top riggers Dave and Lea are his eyes and ears.

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Soon as you are clear of the trees, and every obstacle,

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Wayne, up you go, buddy.

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It is their job to guide the hook to areas that he can't see.

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-I hate this, going over houses.

-Yeah.

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Because you are so far up in the air, aren't you?

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Keep coming down, keep coming as you are. Keep coming. Keep coming.

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Keep it going. Keep it going. Hold it there, buddy.

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Has that bolt got to go in that hole? How are you doing, Shagger?

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-I don't think it's going to go in the hole.

-He will!

-Will he?

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It's a big hole!

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I'll make sure it fits. Come down a touch.

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Right, are we ready?

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-Have you done this before?

-No.

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Down you go.

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-Chuckles got his name all over this.

-Yeah.

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42-year-old Dave and 41-year-old Lea met 25 years ago

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and have stayed together working to the top of the crane business.

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How comes I always get the brush?

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That's the brains. I'm the brawn.

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Customers all ask for us by Chuckles. Everyone knows us as Chuckles.

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Then obviously the drivers give us the name.

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That's how it's been ever since.

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Sometimes in the industry,

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you have to put your life in other guys' hands and we trust

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each other implicitly because we've worked together so long.

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We know what each other is thinking half the time,

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we don't have to say, "Lee, you do this and I'll do this."

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We just automatically get on and do it. It works out well.

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It's a good partnership, really.

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The 24/7 nature of the job means they are on the road

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for weeks on end. They eat and sleep where they work.

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Do you want to see the kitchen?

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This is where the magic happens, in the kitchen. Kitchen area.

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Sink, everything, microwave, fridge. We are self-sufficient.

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Him, he's my bitch. He does the cooking. I look after the van.

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He looks after the kitchen area. He's my bitch.

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He makes a blinding sandwich, blinding coffee,

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blinding lemon tea.

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It's fantastic and I just have to do the rest.

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-We've got the big magic room. The big magic room.

-I get the top bunk.

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It's warmer at the top, so that is my department up there.

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I can't sleep at the top, it's too warm. I can't sleep.

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I have to be cold.

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Most important, emergency toilet.

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-You must have emergency toilet.

-Where's that then?

-There, look.

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How does that work?

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-This is where the magic happens.

-That's magic, that is.

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If you've got to have a poo, you've got to have a poo, ain't ya?

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Sometimes, you are in the middle of nowhere, needs must.

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You are in the middle of nowhere and there is no toilets on site

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so you have to have some creature comforts.

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-Obviously, not in there, outside.

-Not in there... You are a liar.

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-That's the living area.

-The magic van.

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Have you just come back in or have you been in a while?

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-Just got back in.

-Just got back in?

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Right.

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Keeping the crane drivers in check is the responsibility of Hayes

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depot manager, Di, who has been with the company for 15 years.

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Tired?

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Got you! Got you sleeping hard on the job.

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40-year-old ex-paratrooper, Leigh, has been a crane driver

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for eight years and home for him is next to the depot.

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I live in the Hilton.

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The Hilton of the caravans.

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This is millionaires' row.

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Obviously mine is the good one.

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Here we have the bathroom and shower.

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Here we have the master bedroom which is very, very comfortable.

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My unused going out clothes. Yeah, it's very good.

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This is where I live, yeah, this is where I spend 99.9% of my time.

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If I'm not in here, I'm in the crane.

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Crane driving, it's a way of life, not a job.

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It's a way of life because you eat, sleep and breathe cranes.

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I would love to be married with two kids and living in a house.

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I'd love to, but it's the life I've chosen, isn't it?

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When they are in the depot, drivers like Leigh are only earning basic pay.

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If they are working away from home, however,

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they get paid additional overtime, something they rely on.

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What are you moaning for now? What's the matter?

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What job am I getting now then?

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Where the hell is Kendal Green?

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-You will find out in a minute.

-You'll find out in a minute!

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Leigh, Leigh, Leigh. Calm.

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Calm down, yeah? I'm dealing with a bunch of kindergarten kids.

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That is a playground.

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This is the nursery office, and they are the nursery children.

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Give me your money and everything.

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LAUGHTER

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Like I said, kindergarten.

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Leigh is on his way to a job in West London.

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Let's get the show on the road, then.

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His 250-tonne crane is over 20m long.

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Rock 'n' roll.

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Every lunatic in the world now trying to overtake us.

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It's more important to get in front of the crane than it is behind it.

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Here comes one now.

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Here it comes. Here we go. Oh, taxi driver, what a surprise(!)

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Idiot.

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Never upset the crane driver, that's the saying.

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We're the alpha male of the roads.

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It's an extension of your body.

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It's my baby.

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And it gives me power. It makes me Superman, when I'm driving it.

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Here she is. This time tomorrow, that view will be different.

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The London skyline is littered by hundreds of static tower cranes,

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which are used to construct high-rise buildings.

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And Leigh has just 12 hours to dismantle a crane that had

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been building a block of flats in Islington.

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Obviously, all the bus stops are not in use at the moment. Excuse me.

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Good deed for the day, that. Good deed for the day.

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There's plenty of signs up saying what we're doing,

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yet people still park there. I'm not sympathetic.

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I'm about as sympathetic as a hand grenade.

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The job is in a busy London street, and it's a tight deadline.

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To keep the crane constantly lifting,

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the drivers work in pairs, so Leigh will share the workload

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with his 50-year-old co-driver, Lee Grimwood.

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A little bit off to the left, er, right.

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Lee? Lee?

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Lee! In the front, mate, my sunglasses are in there.

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Can you grab them, please? My cool ones, you know what I mean?

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I've got to look good.

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The sun's not even this way yet.

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-See if he notices I've got them on.

-They're not there!

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He's got them on.

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HE CACKLES

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The 19-tonne arm of the tower crane needs lowering to the ground.

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But first, the riggers need to attach it to Lee's hook,

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265 feet in the sky.

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Their lives are in our hands up there.

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One wrong move from us, and it's game over for them.

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So you've got to be on your game to do this.

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You've got five or six guys up there, you've got to be on the ball.

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He's knocking the last pin out now, you can see it moving.

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Once that pin comes out, it should be free.

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Start hoisting up, hoisting up.

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Through to your left, mate. It's all yours, to your left.

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A bit back, mate. A bit back.

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I make it look easy, don't I?

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With the tower crane arm safely landed,

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Lee Grimwood takes over to bring the rest down in sections.

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I'm lead operator. He gets told what to do.

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He doesn't do what he's told, he gets that.

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You wouldn't want that on your foot.

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The job is complete.

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True professionalism.

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This is the beginning of a six-day shift for the Lees.

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After today's 13 hours, they won't head home for another five days.

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My two little boys, they don't want me to work weekends.

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"Are you coming home?

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"Will you be home before we go to bed, Daddy?"

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All that sort of stuff.

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So, yeah, it's hard being away sometimes,

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when you're away weeks on end.

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I just would like to work five, five-and-a-half days a week.

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But unfortunately I can't afford to.

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The sculpture Tyger Tyger is nearing the end of its journey

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to its new home.

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I really fell in love with the tiger,

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and I think often tigers are portrayed as quite vicious animals,

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and this is a particularly soft and rather beautiful piece.

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I'm a bit nervous about it. I'm also extremely excited.

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I think the real challenge begins going up the very thin lanes

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through the farms and then, obviously,

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once we get onto the tracking and we start going over farmland.

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The lorry has finally arrived.

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This is the man.

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But there's a problem.

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Basically, it's come down on the wrong lorry.

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That is it, in a nutshell.

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So we've now got to decide whether we can get this one in

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or transfer it onto something else and bring it in.

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It looks too long to get round the corner. The driver is concerned.

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There is no way I'm going to get the turning circle to actually

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get in through the gate.

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Can we not get a hire from somewhere around here,

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-a six-wheeler?

-I'd have to make some enquiries, cos I really don't know.

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Well, I have to get back tomorrow afternoon.

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-I'd like to hope this was done today.

-So would I!

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LAUGHTER

0:21:460:21:48

I've got to get back to Scotland. This is nervous breakdown territory.

0:21:480:21:51

Where are we at? What's going on?

0:21:520:21:55

This is going to take longer than we thought.

0:21:550:21:57

-I want it done today, though.

-Yeah, it has to be done today.

0:21:570:22:01

-So that's the position.

-OK.

0:22:010:22:03

The other thing is, I was just saying to Mike, there,

0:22:030:22:05

is that we're scrambling and trying to get a hire from somebody

0:22:050:22:09

with a six-wheeler flatbed lorry.

0:22:090:22:11

A little disappointed, actually.

0:22:140:22:16

Things haven't all clicked into place. So much preparation.

0:22:160:22:21

But we've got to get it done, got to get it sorted,

0:22:210:22:24

so hopefully someone will come up trumps.

0:22:240:22:26

The team responsible for dealing with

0:22:290:22:31

customers are based at Preston HQ.

0:22:310:22:34

Okey-dokey, cheers, bye.

0:22:340:22:36

The National Hire Centre is managed by Shaun Wood.

0:22:360:22:41

This is our team, you know?

0:22:410:22:43

They all look busy when there's a camera in their face.

0:22:430:22:46

When you're not here, they'll be sat with their feet up.

0:22:460:22:49

We've got Mark, he's my right-hand man.

0:22:490:22:52

-A bit of eye candy for the ladies in the room.

-Ladies.

0:22:520:22:55

-He's been with the company now - how long for?

-Ten and a half years.

0:22:550:22:59

I wouldn't have given him ten and a half months when I first met him.

0:22:590:23:02

I wouldn't have given him ten and a half months.

0:23:020:23:04

Because the buck stops with me, I can be the bad cop.

0:23:040:23:08

Mark's the good cop, I'm the bad cop.

0:23:080:23:10

To be honest, Shaun hasn't got any nicknames, really.

0:23:100:23:13

He probably has from depots, but obviously because we respect him

0:23:130:23:17

in such a high manner... He is our lord and master. We call him "sir".

0:23:170:23:21

-There's the money.

-Thank you very much.

0:23:210:23:23

LAUGHTER

0:23:230:23:25

Tracey behind you, she's been with us about 15 years, 16 years, have you?

0:23:250:23:30

-12.

-12 years, it feels like 15, 16 years.

0:23:300:23:35

All right, not a problem, be with you in two minutes.

0:23:360:23:39

They arrange cranes for top clients, including the National Grid

0:23:390:23:42

and the Ministry Of Defence.

0:23:420:23:44

Leave that with me, please, I'll wait for Stephen and come back to you.

0:23:440:23:49

This is the nerve centre, or the nerd centre.

0:23:490:23:53

It's the hub of the business as far as the top customers are concerned.

0:23:530:23:58

We're dealing with some serious contracts.

0:23:580:24:01

You know, the Olympic Stadium, the rail network,

0:24:010:24:04

the high-speed upgrades.

0:24:040:24:06

The big players out there in the construction industry do contact us.

0:24:060:24:11

OK, thank you, bye.

0:24:110:24:12

We take the request from the client, so if you want

0:24:120:24:16

a crane in Inverness or down in Newquay in Cornwall, just give us

0:24:160:24:22

the work and we'll find our nearest depot to cover that work.

0:24:220:24:26

..in Watford.

0:24:260:24:28

Every business is struggling, and we're trying to get back up there.

0:24:300:24:34

But if we don't look after these top, top customers, then, you know,

0:24:340:24:39

this place could just kind of cease to exist.

0:24:390:24:43

-Hi, Andrew, how you doing?

-Fine, how are you?

-I'm not bad, I'm not bad.

0:24:490:24:53

Six months ago, the company received nearly £100 million from investors.

0:24:530:24:58

What are we going to get? 750 is going to net us maybe 1.2 million.

0:25:000:25:03

And commercial director Gareth is spending £4 million

0:25:030:25:08

on the latest 750-tonne crane.

0:25:080:25:10

All right, mate, see you later.

0:25:100:25:13

The expectation on that crane is pretty high.

0:25:160:25:19

We're expecting... We've got high hopes.

0:25:190:25:21

Actually, you can't have hopes, you've got to have plans

0:25:210:25:24

and projections! We've got to have work for the crane.

0:25:240:25:26

-Morning, guys.

-Morning.

0:25:390:25:41

This is the first time we've seen the machine in the colour.

0:25:410:25:44

It looks pretty good.

0:25:440:25:45

The new crane is designed for jobs in heavy industry,

0:25:470:25:50

and can earn £16,000 a day.

0:25:500:25:54

It's amazing, isn't it, really?

0:25:570:25:58

It's a crane spotter's dream, this, to be honest.

0:26:040:26:07

And, as I say, it doesn't matter whether you like cranes or not.

0:26:070:26:11

You can't not be impressed by it.

0:26:110:26:14

So this is the proximity sensor, you can see those on the inside,

0:26:160:26:19

the indicator lenses.

0:26:190:26:21

That gives the driver an alert if a cyclist is coming close.

0:26:210:26:25

That's a V-8 twin turbo supercharged.

0:26:260:26:29

So it's a much more robust engine than the standard engines

0:26:290:26:33

that we've had on previous cranes.

0:26:330:26:35

This is a radical change in design.

0:26:370:26:40

The capacities that this can lift are by far better

0:26:400:26:43

than a comparable crane from the competition.

0:26:430:26:46

-So, what do you think?

-It's amazing, isn't it? It is.

0:26:460:26:49

The challenge is, when you look at it, we've got the kit spot on,

0:26:490:26:52

it's absolutely state-of-the-art.

0:26:520:26:55

It's getting customers to understand exactly what we do.

0:26:550:27:00

This crane is massively important for us.

0:27:010:27:03

We're serious about investing in the future.

0:27:030:27:06

It's important that we get this crane busy,

0:27:060:27:08

earning the right amount of money.

0:27:080:27:10

In Somerset, after two hours and a flurry of phone calls,

0:27:150:27:19

-there is finally good news.

-They've now found a six - what is it?

0:27:190:27:26

-A six-wheeler...

-Six-wheeler flatbed lorry.

0:27:260:27:30

..flatbed lorry that we think will be sufficiently strong enough to

0:27:300:27:34

carry the tiger safely and securely.

0:27:340:27:37

So this is really coming at the last minute, which is fantastic.

0:27:370:27:40

Otherwise, I'm not quite sure what we would have done.

0:27:400:27:43

There it is.

0:27:430:27:45

The gentleman from this company, I think he's one of the owners.

0:27:490:27:53

I've taken him round to look at the job, he's more than happy with it.

0:27:530:27:56

So we're going to get it loaded and do it. It's as simple as that now.

0:27:560:28:00

I hope!

0:28:000:28:01

-What if it slides out?

-It won't, it's not going to slide out.

0:28:040:28:08

-It's going to hold it very securely.

-How do you know?

-Because I do know.

0:28:090:28:13

-Because I trust them. They know what they're doing.

-Do you?

-Yep, I do.

0:28:130:28:17

I don't know about that.

0:28:170:28:20

I might be a bit too far.

0:28:290:28:33

A bit more slack?

0:28:340:28:35

No, you're fine, that's it.

0:28:350:28:37

Let's go.

0:28:370:28:38

A 100-tonne crane will lift the sculpture,

0:28:420:28:45

but manoeuvring down the tracks is far from straightforward.

0:28:450:28:49

The weeks of careful planning are finally going to be put to the test.

0:28:490:28:53

I'm feeling a little bit nervous, little bit emotional.

0:28:530:28:57

I'm also slightly concerned...

0:28:590:29:01

..because there is a lorry about to go into a tree.

0:29:030:29:05

Here we go.

0:29:160:29:18

OK, how is that looking?

0:29:400:29:42

If I bring it down to nearly on the ground for you,

0:29:430:29:45

-then you can have a look.

-Yes, yes.

0:29:450:29:46

Before it's lowered into place, Mike and the crane gang have to wait

0:29:480:29:52

until Sally is certain her tiger is mystically aligned.

0:29:520:29:56

We've just got to make sure that it is centred, that it's

0:29:560:30:00

sitting on the plinth right, that we get it in exactly the right position.

0:30:000:30:04

-About there.

-Are you good?

-Yep.

0:30:090:30:11

Has it made a difference?

0:30:160:30:18

-Is he happy down there?

-He's really happy. He's given me the thumbs up.

0:30:220:30:27

-Are you happy?

-It's nothing to do with me. You've got to live with it.

0:30:270:30:30

Wait till I'm dead till you move it.

0:30:300:30:33

LAUGHTER

0:30:330:30:34

What a monster, isn't it? We've got there, we've overcome. Job's done.

0:30:360:30:40

All we've got to do now is get the crane out.

0:30:400:30:42

Absolutely fantastic. I'm really thrilled. It looks quite spectacular.

0:30:440:30:49

Really, really happy.

0:30:510:30:53

And relieved as well!

0:30:530:30:56

Wish I had the money to do it!

0:30:570:30:59

It's very early morning,

0:31:160:31:18

and more cranes are being dispatched across the country.

0:31:180:31:22

In East London, riggers Dave and Lea,

0:31:220:31:25

better known as Chuckles, are about to start work on their next job...

0:31:250:31:29

-Got to lose some weight.

-Chocolate biscuit.

0:31:300:31:33

Keep me going, keep my energy up.

0:31:350:31:37

..dismantling a 160-year-old rail bridge so a modern replacement

0:31:380:31:43

better suited for today's high-speed trains can be installed.

0:31:430:31:47

Over 100 men from four different contractors will work

0:31:490:31:52

round the clock for five days to complete the job.

0:31:520:31:55

-Lemon tea.

-Dave and Lea's huge experience should come in handy.

0:31:580:32:03

These are the early days when we first started.

0:32:040:32:08

The biggest crane there was the 400 tonne. Two slim, handsome guys.

0:32:080:32:12

Many moons ago.

0:32:140:32:15

-That's working hard.

-Lazy days.

-This is Heathrow Airport.

0:32:170:32:21

That's the new terminal five, the traffic control tower.

0:32:210:32:26

This is Edgware Road, the bombings.

0:32:280:32:31

We went and picked the carriage up that had the main blast in it.

0:32:310:32:35

When we do all these disasters, and all the deaths,

0:32:350:32:39

it's not worth getting into the emotional side of it,

0:32:390:32:43

because it will just blow your mind. Just play on your mind.

0:32:430:32:47

You are sympathetic towards them.

0:32:470:32:50

How we get around it is we make Lea wear funny teeth.

0:32:500:32:52

I have to wear funny teeth.

0:32:520:32:54

-But first, they need a crane.

-We've got traffic, mate.

0:32:560:32:59

And it's a job for one of the big ones. A 500 tonner.

0:33:010:33:06

But its arrival on site has coincided with rush-hour.

0:33:060:33:09

This is where we're going to cause some hassle.

0:33:110:33:13

I tend to find people in London

0:33:150:33:16

don't like to stop for abnormal loads.

0:33:160:33:19

Angle the crane round this blue car,

0:33:190:33:21

we've got a car parked up on his left.

0:33:210:33:23

If people could read parking restriction signs, it would

0:33:270:33:30

make things a little more helpful, but, you know, we'll overcome.

0:33:300:33:34

The rail track is closed for just 99 hours.

0:33:370:33:40

The thing to understand, they're going to take all these

0:33:410:33:44

intermediate beams out first after they've broken the concrete out.

0:33:440:33:47

We're going to lower them straight to the ground.

0:33:470:33:49

Their first job is to strip out 18 two-tonne girders.

0:33:490:33:53

Down you go.

0:33:550:33:57

Keep going down.

0:33:580:33:59

Keep going down.

0:34:010:34:02

Keep going down. Keep going down.

0:34:060:34:08

Once down, the next phase is to lift the entire side of the bridge out.

0:34:080:34:13

This big steel girder on the outside, that's coming down next.

0:34:130:34:17

And then I don't know what the schedule is after that.

0:34:190:34:22

We'll cross that bridge when we come to it.

0:34:220:34:24

"Cross that bridge" when we come to it!

0:34:240:34:26

-What we doing now?

-That's on the wrong one.

0:34:300:34:32

-Oh, poo!

-Lea's put it on the wrong one.

0:34:320:34:36

Before the big lift, the Chuckles are strapped onto a contractor's

0:34:370:34:41

cherry picker so they can attach the side of the bridge to the crane.

0:34:410:34:45

We're going to put the chain the other side of the bridge way.

0:34:480:34:51

Getting the chain secured is one thing.

0:34:510:34:54

But the platform has malfunctioned.

0:34:570:34:59

Get me down! Stop it!

0:35:020:35:05

What is it? They should compensate, shouldn't they? It's not my fault.

0:35:090:35:13

I'm not coming up here again. You do it on your own.

0:35:190:35:22

Whoa!

0:35:220:35:24

LAUGHTER

0:35:240:35:25

We can't get down!

0:35:290:35:31

-The thing is tilted and now we've had it.

-We can't go up or down.

0:35:310:35:35

I don't know what to say.

0:35:350:35:37

The thing's broke!

0:35:380:35:41

For crane drivers Lee and Leigh, it's another night away from home.

0:35:510:35:55

I love being away, I love it. The open road. I don't mind it.

0:35:560:36:01

They're en route to a job at a cement factory in the Midlands.

0:36:010:36:06

-I'm more enthusiastic about work than you are, aren't I?

-I've lost it.

0:36:060:36:10

-I know, you shouldn't, you know.

-No. I've lost the enthusiasm.

0:36:100:36:13

-I'm your motivation.

-No, you're not.

0:36:130:36:15

Let's go and get some cholesterol. How are you doing, mate?

0:36:180:36:23

Can I have a chicken and mushroom pie, chips, peas and gravy?

0:36:230:36:27

Can I have that on a tray, please?

0:36:270:36:29

-Can I have a cheeseburger?

-Salt on your chips?

-Vinegar, please.

0:36:290:36:35

-Lovely, lovely.

-Nice cheeseburger.

-Yours looked horrible.

-No, it didn't.

0:36:370:36:41

-It did.

-That's because it's got salad in it.

0:36:410:36:43

That's the only reason it looks horrible to you.

0:36:430:36:46

200 miles from home,

0:36:460:36:50

the Lees are spending the night in a depot en route to the next job.

0:36:500:36:53

A fork.

0:36:550:36:56

You didn't get one for me, did you? You didn't get one for me, did you?

0:36:560:37:00

I've got plastic ones, haven't I?

0:37:000:37:02

If you're working away from the depot, over 40 miles, you

0:37:040:37:09

get your £30 living allowance, your lodge, and your £10 meal allowance.

0:37:090:37:13

Your £10 meal allowance is to feed you for that 24-hour period.

0:37:130:37:19

Which here is not so bad, five pound a meal,

0:37:200:37:23

your breakfast five pounds, that's £10.

0:37:230:37:25

If you go to some big cities - London or wherever - you'd struggle.

0:37:250:37:30

Given my choice, I wouldn't be away. Not any more.

0:37:300:37:34

-I'd much rather sleep with my wife than you.

-Oi! Oi!

0:37:360:37:40

In East London, Dave and Lea's feet are back on solid ground.

0:37:430:37:48

Is that all right?

0:37:480:37:50

-And it's time for the next stage of the job.

-You stuck?

0:37:500:37:54

Hackney Downs railway bridge has been carrying trains for 160 years.

0:37:560:38:01

But in the next few moments, the entire bridge side is coming down.

0:38:020:38:06

This is where we find out whether the engineers are any good.

0:38:060:38:10

Keep winching it up again, go up to 30.

0:38:110:38:13

Measuring 30m and weighing 27 tonnes,

0:38:130:38:16

the lift needs to be carefully controlled.

0:38:160:38:19

I think there might have been something underneath holding

0:38:190:38:23

that end. Come up a little bit more.

0:38:230:38:26

-Give it a little flick to your left.

-Don't pull it! Don't pull it.

0:38:280:38:32

A little flick to your right, come down for me. Are you all clear there?

0:38:380:38:45

All right, give it up for me, give it up, buddy.

0:38:460:38:48

All right, we'll have them.

0:38:530:38:55

The massive piece of steel needs to be lowered precisely

0:38:550:38:59

-onto railway sleepers...

-That should do it.

0:38:590:39:01

..before being removed.

0:39:010:39:03

Whoa, whoa, whoa.

0:39:040:39:06

Keep going.

0:39:190:39:21

That's the way we land it, well done. Superb. Good job. Good job.

0:39:250:39:31

That gets cut up now.

0:39:330:39:35

Small sections, we pick it up,

0:39:350:39:36

load it in the skips for the demolition boys to take away.

0:39:360:39:40

Sell it on eBay.

0:39:400:39:41

With half the bridge down and just 50 hours left, there is

0:39:440:39:47

just time for a cuppa.

0:39:470:39:49

-Dinner time.

-'Happy days.'

-Happy days.

0:39:500:39:53

In the Midlands, the Lees, like other crews,

0:39:590:40:03

-are hitting the sack before an early start.

-Oh, dear.

0:40:030:40:08

I'm sure my wife doesn't believe we live like this.

0:40:090:40:12

Working near industrial sites means their van is often the only

0:40:120:40:16

accommodation option.

0:40:160:40:19

That's the toilet.

0:40:190:40:20

Just in between two and three in the middle.

0:40:210:40:24

-It's like camping, this, really, isn't it?

-No.

0:40:250:40:27

-This is how the other half live, see? Are you getting into bed?

-Yes.

0:40:270:40:32

What else is there to do?

0:40:340:40:36

You'd think there's a bear in here, sometimes.

0:40:360:40:40

If I end up sleeping like that - I fall asleep with the telly on,

0:40:400:40:42

right, and I'm like that - I end up snoring. He just snores anyway.

0:40:420:40:47

-I don't snore.

-And he farts. There's a lot of farting going on.

0:40:470:40:51

This is it.

0:40:550:40:57

-Living the dream.

-This is not how it's supposed to be, you know.

0:41:010:41:07

-Up in Preston HQ...

-Right, let's go in here.

0:41:200:41:23

..commercial director Gareth is looking at new ways to grow

0:41:230:41:26

the business.

0:41:260:41:28

Come on, I need someone who's got an opinion on everything.

0:41:280:41:30

A range of company merchandise.

0:41:300:41:33

One of the crane companies, their sales,

0:41:330:41:36

-millions of pounds a year they're doing off online sales.

-Really?

0:41:360:41:40

Yes, toy cranes, people are buying the cranes and stuff.

0:41:400:41:43

You go to a B&Q now, any kind of outlet, you can buy JCB stuff.

0:41:430:41:47

That's kind of the power of a brand. I mean, take stuff like this.

0:41:470:41:51

A collector would probably pay between £500 and £1,000 for that.

0:41:510:41:54

People do collect all over the world.

0:41:540:41:57

-How about that?

-I tell you what, we could be in LA.

0:41:590:42:02

-We could be LA gangsters.

-Well, I wouldn't go that far.

0:42:020:42:07

-Customers are close to your heart.

-Always.

0:42:090:42:13

Handy for someone like yourself in the winter. A bit of light upstairs.

0:42:130:42:17

-Keep my hair.

-So you think it's a good idea?

-Yes, definitely.

0:42:170:42:20

If it's your idea, Gareth, it's a good idea.

0:42:200:42:23

The team don't seem that convinced.

0:42:250:42:28

But his big hope, the new 750-tonne crane, has arrived.

0:42:300:42:34

Right boys, get out of the way.

0:42:390:42:40

Gareth hopes it will ease the pressure to increase revenue.

0:42:400:42:44

There aren't too many of those machines in the world.

0:42:440:42:47

There will be plenty of work for the machine in oil and gas,

0:42:470:42:50

in wind farms. It's ideal for those sectors.

0:42:500:42:53

Upstairs in the call centre, it's an opportunity to win new business.

0:42:530:42:58

He has put two days, I'm assuming it's Friday-Monday,

0:42:580:43:01

but I'll check, I'll come back to you.

0:43:010:43:03

We are an integral part of keeping Britain building, improving,

0:43:030:43:09

all the time.

0:43:090:43:11

We're a small cog in a big machine which helps make this country better.

0:43:110:43:17

But not every caller wants to hire a crane.

0:43:170:43:20

We often get members of the public calling in, saying,

0:43:220:43:25

"I'm stuck behind your crane," and the person in the Chelsea tractor

0:43:250:43:29

wants to take Tarquin to school and he's going to be late.

0:43:290:43:33

I'm pretty sure if he could make his crane go faster, he would do.

0:43:330:43:37

But he can't, and that's just the way it is.

0:43:370:43:40

Gareth, however, has more pressing issues.

0:43:410:43:44

It's his monthly meet with his management team to discuss profits.

0:43:440:43:48

OK, right, we'll get started then.

0:43:480:43:51

In terms of our business, just to give you an overview, very quickly.

0:43:510:43:54

February was a tough month for us, there's no getting away from that.

0:43:540:43:57

The business is doing quite well,

0:43:570:43:59

we've just got a bit of work to do now till the year end.

0:43:590:44:01

I've got on my listing London 2012 is finished,

0:44:010:44:03

so that's not going to be there next year.

0:44:030:44:06

Arcomet's finished, that's not going to be there next year.

0:44:060:44:09

We were supposed to be getting all the work.

0:44:090:44:11

That's gone out the window from last year.

0:44:110:44:13

The '11, '12 three accounts that you managed delivered £16 million.

0:44:130:44:18

But we're saying in the new financial year they are only going to do 12.

0:44:180:44:22

It's a big dip.

0:44:230:44:25

Four million dip.

0:44:280:44:30

Mindful of the fact that I'm here to do a job,

0:44:370:44:41

then I need to do that job, and if I don't do that job,

0:44:410:44:45

I'm sure our owners will find somebody that does.

0:44:450:44:48

In Hackney, the bridge replacement is into its third day.

0:44:560:45:00

HEAVY DRILLING

0:45:000:45:04

I could hear the drilling.

0:45:040:45:06

I couldn't get to sleep until 5.30 one night,

0:45:060:45:08

and I couldn't go to work, I felt so awful. It's a nightmare.

0:45:080:45:11

The job has fallen 12 hours behind schedule.

0:45:130:45:16

Watch that! That's live! That's live!

0:45:160:45:20

And Network Rail and construction bosses have come to see

0:45:200:45:23

what's causing the hold-up.

0:45:230:45:25

Probably everybody feels it, can you hurry up,

0:45:250:45:30

and it will just keep getting rushed, really.

0:45:300:45:32

There's more suits than there is workers.

0:45:340:45:36

Too many chiefs and not enough Indians.

0:45:360:45:38

You can tell who the management are because they're always clean.

0:45:380:45:41

The workers are always rotten and filthy,

0:45:410:45:44

and management are always nice and clean,

0:45:440:45:46

the ones that don't do nothing.

0:45:460:45:47

A piece of bridge needs lifting between overhead power cables.

0:45:490:45:53

It's the most difficult part of the job.

0:45:530:45:55

Here goes.

0:45:580:46:01

Lads! Lads!

0:46:050:46:08

Do you want to come out the way, because that's coming down now.

0:46:080:46:11

All clear down here. Yeah, bring it down.

0:46:110:46:14

Keep going. Keep going.

0:46:180:46:20

But as they lift, there's a change of plan.

0:46:220:46:25

If we bring this down, we're going to stop that coming out, OK?

0:46:250:46:28

That's more important we get that out.

0:46:280:46:30

They will block the massive bridge-mover's path.

0:46:300:46:33

-Well, that was the other...

-We've just had a change.

0:46:340:46:37

I wish they could have told us before we got this up.

0:46:370:46:40

-What we do with it now? Put it back?

-Hold it back there if you can.

0:46:400:46:43

It's got to go back. Too late! Too late.

0:46:450:46:49

They don't want to put that back now. It's dangerous.

0:46:530:46:56

We can't hold it above there, it's got to come down.

0:46:560:46:59

If we come down...

0:46:590:47:01

So you want to muck about

0:47:010:47:03

trying to get this all back through there again?

0:47:030:47:05

They're still bringing it down. I asked you to stop already!

0:47:050:47:08

I asked you to stop when we were there.

0:47:080:47:10

But it wouldn't stop in the middle of the lift. It's unsafe.

0:47:100:47:13

You can't just leave a bridge section like this

0:47:130:47:16

hanging in the air for everybody to start walking round, walking under.

0:47:160:47:20

It becomes a safety issue and you have to make the decision and stick by it.

0:47:200:47:24

The last we was told, instructed, get this out.

0:47:270:47:31

Before or after that, he went, get it out now.

0:47:310:47:33

It's one of them things.

0:47:360:47:37

We'll just keep persevering and carry on and get it done.

0:47:370:47:41

It's three quarters of the way through the job,

0:47:410:47:43

and finally the old bridge can be replaced.

0:47:430:47:46

Happy Easter!

0:47:460:47:48

The bigger the crane the more money it makes.

0:47:520:47:54

It's the largest one on-site. You see it for miles. Absolutely miles.

0:47:540:48:00

Tristam drives a slightly different crane - a 600-tonne crawler.

0:48:020:48:06

Apart from my family, this is the second love of my life.

0:48:080:48:11

Family, and then cranes.

0:48:110:48:13

You end up being a bit of an old woman in here.

0:48:140:48:16

You see bird shit or something and it will bother you for about an hour.

0:48:160:48:20

VOICE OVER RADIO

0:48:200:48:22

The rest of the crane might have grease all over it,

0:48:220:48:25

but one bit might just bother you for a day and you end up getting out

0:48:250:48:28

and cleaning that one bit.

0:48:280:48:30

This one stretches 320 feet into the sky

0:48:320:48:36

and can rake in between £5,000 and £50,000 pounds a day.

0:48:360:48:40

In every respect, size does matter,

0:48:400:48:42

and don't let any woman tell you otherwise!

0:48:420:48:44

Crawlers are the future.

0:48:470:48:48

These are the best out of all the cranes.

0:48:480:48:51

They're beefier looking, they look meaner. They are made for the job.

0:48:510:48:55

If that mobile over there can't reach what he needs to reach,

0:48:550:48:59

he has to spend about 20 minutes de-rigging just to move forward

0:48:590:49:02

probably about a metre, where if I need to move forwards a metre,

0:49:020:49:05

I just move forwards a metre with the tracks.

0:49:050:49:08

Tristam and his crane are north of Oxford for the next four months

0:49:100:49:15

building a new waste energy plant.

0:49:150:49:18

It's a prestigious job for the company.

0:49:180:49:20

-VOICE ON RADIO:

-'Hold it there, mate. Hold it there.'

0:49:220:49:25

Today Tristam is installing an industrial boiler.

0:49:260:49:29

Once it's up in the air, they'll give it a final check,

0:49:330:49:38

make sure there's no stones caught in it that could drop off

0:49:380:49:41

on the way round, make sure everything's secure,

0:49:410:49:44

thumbs up.

0:49:440:49:46

The wave up in the air means, clear to go.

0:49:460:49:50

'Left.

0:49:580:49:59

'Come down now, mate.

0:50:030:50:04

'Keep coming down, mate. Keep coming down.'

0:50:080:50:10

Unlike other crane drivers that work in pairs,

0:50:120:50:15

crawler drivers work alone.

0:50:150:50:17

You've got to enjoy your own company.

0:50:190:50:22

If you don't enjoy your own company for this job, you won't last long.

0:50:220:50:26

A self-confessed crane geek, definitely.

0:50:260:50:28

-Crane hire!

-Thank you!

0:50:360:50:38

At Preston HQ, the new 750 has yet to get a job.

0:50:380:50:43

Dave? Hi, Dave, we've got you a 100-tonne Demag.

0:50:430:50:48

But Woody and the team need to keep the rest of the fleet out earning.

0:50:480:50:53

Eight o'clock on site, is it? Cheers, Dave.

0:50:530:50:57

They're just a waste of space!

0:50:570:51:00

Well, they're not getting a crane, then.

0:51:000:51:02

They're blatantly lying to somebody and just not paying.

0:51:020:51:05

It's just all delay tactics, and I'd be surprised if they don't go boom.

0:51:050:51:10

Seriously. Cheers, thanks, bye-bye.

0:51:100:51:12

Basically, a customer owes us money, just short of £20,000.

0:51:120:51:19

They keep making promises that they're going to pay,

0:51:190:51:22

then when we chase them up for payments,

0:51:220:51:24

"No, we told you, we'll pay you next week, we'll pay you next week,"

0:51:240:51:27

and it's just an ongoing thing.

0:51:270:51:29

But this happens a lot, and since the recession,

0:51:290:51:32

we're seeing that more and more.

0:51:320:51:33

If that's how the customer's going to stop, they don't get a crane.

0:51:330:51:36

No, I've been putting out fires on other issues,

0:51:360:51:41

-if I'm honest with you.

-Thank you, Annie, bye.

0:51:410:51:45

It's just part and parcel of the job,

0:51:450:51:47

dealing with a high volume of work, but you've just got to

0:51:470:51:50

battle on through it and come out the other end.

0:51:500:51:53

Smiles and dimples, as they say.

0:51:530:51:55

I think that's our company motto, smiles and dimples.

0:51:550:51:58

Overnight, the bridge contractors have made up time,

0:52:000:52:03

and the new bridge is in

0:52:030:52:05

just in time for the tracks to reopen on schedule.

0:52:050:52:09

The Chuckles can relax.

0:52:090:52:11

-We've got tea on.

-Yeah.

0:52:120:52:14

You're so messy! He leaves everything everywhere,

0:52:170:52:19

you can see chicken bones in here from yesterday. It drives me mad.

0:52:190:52:23

From the old bridge coming out to the new bridge going in,

0:52:250:52:28

from stage to stage, you get a sense of achievement at the end of it.

0:52:280:52:32

It's amazing. Amazing feat of engineering.

0:52:340:52:37

They're making a lot of noise, but they're doing a good job.

0:52:410:52:44

Let's hope the next bridge lasts 160 years!

0:52:450:52:49

The crane gang can overcome many obstacles, except the weather.

0:52:520:52:57

It's the biggest cause of delays and cancellations.

0:52:570:53:01

It's been the UK's harshest spring for 60 years

0:53:030:53:06

and it's affecting business.

0:53:060:53:09

OK, well, it's changed again.

0:53:090:53:12

I've just rang the crane in Devonport,

0:53:120:53:14

and like everybody else on that side, everybody's winded off.

0:53:140:53:17

Delayed.

0:53:170:53:19

I don't think there's any chance of them lifting today with the weather.

0:53:190:53:22

Chaos, unfortunately.

0:53:220:53:24

Everything that's planning this morning

0:53:240:53:26

will have changed by tea-time.

0:53:260:53:28

We had an absolute full book for the weekend,

0:53:280:53:31

we were absolutely brimming over,

0:53:310:53:33

but jobs have just dropped off really badly.

0:53:330:53:36

So we've just had a bit of a situation in the yard.

0:53:360:53:39

The tower crane was struggling to hold on to his loads.

0:53:390:53:43

He's looked and it's blowing 100kmph out there,

0:53:430:53:46

so we had to get him down out of the tower crane. It's a bit windy!

0:53:460:53:51

You wouldn't get me up there, that's for sure.

0:53:510:53:53

Cranes can't work in the wind, that's the major problem.

0:53:530:53:56

It's like flying a big kite.

0:53:560:53:57

If you've got something on the end of a hook,

0:53:570:54:01

it tends not to go where you want when it's windy.

0:54:010:54:04

On his building site in north Oxford,

0:54:050:54:08

Tristam and fellow crawler driver Andy

0:54:080:54:11

are waiting for the wind to drop.

0:54:110:54:13

-What's the wind speed?

-20m a second.

-Too windy for us.

0:54:150:54:18

It's basically, go and have a check round the crane again,

0:54:180:54:23

make sure everything's still secure and chill out then.

0:54:230:54:26

It's blowing a gale, you can hear it.

0:54:280:54:29

You can stand here and listen to it blowing through the wires.

0:54:290:54:32

You can see the wind's well up. There's no question about it.

0:54:320:54:36

PHONE RINGS

0:54:360:54:38

Hi, you all right? Just an update, really, on what you're doing, when you'll be finished.

0:54:380:54:43

I know the weather's bad down there with the wind and everything.

0:54:430:54:46

The wind's getting stronger so they might abort it this afternoon. OK.

0:54:460:54:50

Speak to you shortly. Thanks. Bye-bye.

0:54:500:54:53

You know, the drivers make more money out of it.

0:54:540:54:57

But we don't necessarily make any more money out of it.

0:54:570:55:00

If the crane doesn't work in the wind,

0:55:000:55:02

the customer doesn't have to pay a full charge.

0:55:020:55:05

There is a wind-off charge, but the driver still gets paid and he might

0:55:050:55:09

be quite happy about sitting there with his paper

0:55:090:55:12

or getting his head down, you know. Too windy.

0:55:120:55:14

When it's this windy,

0:55:160:55:17

they do make snide comments about us crane drivers liking to sit around

0:55:170:55:23

and do nothing and they do sort of say we're lazy,

0:55:230:55:25

-even though it's blowing gale force.

-I don't know where they get that from.

0:55:250:55:29

I don't know where they get that image from.

0:55:290:55:32

We're always busy, we never have our feet up.

0:55:320:55:35

I'm trying not to laugh!

0:55:350:55:37

Is there any sort of pressure from the office to keep going?

0:55:370:55:39

No pressure. No pressure from the office whatsoever.

0:55:390:55:42

It's all down to us, really.

0:55:420:55:44

PHONE RINGS

0:55:440:55:45

The office! This'll be the pressure.

0:55:450:55:48

Hello.

0:55:510:55:52

Bad weather's not the only problem.

0:55:580:56:00

The new 750-tonne crane is yet to get a job.

0:56:010:56:05

I'm just ringing about that very same quote.

0:56:090:56:12

I was just wondering if you have any idea when you're going to need us.

0:56:120:56:15

Thank you. Bye.

0:56:170:56:18

All right, mate. Cheers, Bob. Ta-ra.

0:56:220:56:24

If it doesn't go out working,

0:56:330:56:35

we turn the lights off first of all, save some money.

0:56:350:56:38

And then we send back the company cars and get them

0:56:380:56:42

Reliant Robins and Ford Escorts.

0:56:420:56:45

It's not the Millennium Dome just yet,

0:56:450:56:47

but we've just got to be there ready for when the phone rings.

0:56:470:56:52

It cost Ainscough £4 million,

0:56:530:56:57

and management want it busy.

0:56:570:57:00

But a month in, it hasn't earned a penny.

0:57:000:57:05

They want to see it move. They don't want to see it

0:57:050:57:07

sitting there looking pretty but going rusty.

0:57:070:57:10

They're going to put the squeeze on. It can't sit there indefinitely.

0:57:100:57:15

There's got to be some work coming for it soon,

0:57:150:57:18

otherwise somebody will be asking serious questions.

0:57:180:57:21

Every day's a challenge.

0:57:250:57:26

We can all wax lyrical about our fantastic revenues,

0:57:260:57:29

but we've actually got to make a profit.

0:57:290:57:31

It's all about the bottom line.

0:57:310:57:33

We got 1,000 people working in this organisation.

0:57:330:57:36

We got a keep them in a job.

0:57:360:57:38

So do I have a few sleepless nights thinking about that? Yes, I do.

0:57:380:57:42

-Next time...

-These are my lucky pants.

0:57:480:57:51

..it's all change for The Crane Gang...

0:57:510:57:53

-That don't sound too healthy!

-No, it don't, does it?

0:57:530:57:56

..as they look to the future...

0:57:560:57:58

-Wasn't watching, was I?

-..reflect on the past...

0:58:000:58:04

He'll be truly missed, the old git.

0:58:040:58:06

..and the management say, "On your bike."

0:58:060:58:09

Slow down!

0:58:090:58:11

You're trying to kill somebody!

0:58:110:58:14

I'm going home. I don't want to play no more.

0:58:140:58:16

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