Episode 3 Food Fighters


Episode 3

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Transcript


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We're a nation of food lovers, and today there's more choice than ever.

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Whether you're eating in or taking away, there's always the chance that something can go wrong.

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So it's a good job there's a whole army of people working hard

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to keep us safe.

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They're the food fighters.

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Coming up today - get the party started,

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but not your everyday inspection for this Food Fighter.

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1,500 people here. If something goes wrong, it's a disaster.

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Setting sail to protect this high-risk food.

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You're looking at things like E coli, salmonella,

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that could be in the water and get into the oysters,

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and obviously you don't want to pass that on to the final consumers.

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'And stringent safety checks before I'm even allowed inside this truly scrumptious factory.'

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Put your hands out. In between your fingers,

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in case you've been rifling through anything...

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Who could resist a fish-and-chip supper?

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Just the smell is enough to get your mouth watering.

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But did you know that the industry has a very chequered past?

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The fish used to be cooked in large, dirty cauldrons,

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and in fact it was classed as an offensive trade.

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Now, though, there's a team of environmental-health inspectors

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roaming the land.

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Well, we followed two modern-day inspections

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to see if our chippys have cleaned up their act.

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Bobbo's is a small chip shop in the village of Sileby, Leicestershire.

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Last time the food fighters came knocking,

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they gave this place a lowly one-star review,

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mainly due to a lack of paperwork.

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But owner Bob Singh has been determined to make poor scores a thing of the past.

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I've been in the business 18 years, 18 hours a day,

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so obviously it's like 36 years' work to me.

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Running a chip shop is not easy. It's very hard work.

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There's a lot of hours involved. It's a day- and night-time job.

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But has this hard work paid off?

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Laura Cowlishaw is here to find out.

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Hello! I've come to do your revisit.

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Wrongly kept fish is the stuff of nightmares for foodies like me.

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-But this is better.

-The fish is all in the chiller.

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-That's the lot for today now.

-Yeah, that's fine.

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Bob stores his fresh fish at the bottom of the fridge -

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essential to stop it leaking onto other food.

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Just one recommendation here, Mr Singh.

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Because this is quite near where you're walking in,

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it's uncovered, so maybe cover it. Some cling film would be fine.

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That's fine, yeah.

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So that's the fish.

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But what about its partner in frying?

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Time to enter the chipping area.

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This is our potato room, preparation room,

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where we do the potatoes in the drum there.

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They go into the rumbler, then from the rumbler

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they go into this big drum here.

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And then we clean the potatoes, clean the eyes,

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and from there they go into that small drum

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and they go into the chipper. It's all hard work.

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It's all manual work.

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This is really clean for a chipping area,

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because potatoes, when you buy them, they're really dirty,

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so it gets really dirty, doesn't it? It's a messy job.

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It looks like Bob has good reason to be so chipper.

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-What I do, I do my fresh vat in the morning.

-Yeah.

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-Also I do a fresh vat for the evening.

-Right.

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Okey-dokey.

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Nothing is left hanging around too long here.

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That's a recipe for safe food,

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and marks a good start for this inspection.

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50 miles away in Gainsborough, and another chip shop is falling under the gaze of the food fighters.

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Like Bobbo's, Skippers failed to impress last time.

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The chippy had messy storerooms that were being visited by a rat.

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Now inspectors Jo and Richard are hoping to see

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that Skippers has turned a corner.

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Hi! Is it Mr Sandhu?

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Hello. My name's Joanna Riddell.

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I'm from Environmental Health at West Lindsey.

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We're here to check up on some of the works we asked you to carry out,

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as a sort of spot-check revisit.

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Unfortunately their inspection is not off to a good start.

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Part of what we said last time was that he had to keep his wash-hand basin clear.

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Quite clearly it's not. Mr Hutchinson wrote to you

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-about the wash-hand basin being, um, being obstructed.

-Yeah.

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-Why is it still like that today?

-I just did it by mistake.

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To make food safely, you need clean hands.

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But here, their chips are getting in the way.

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And over at the fridges, there are more problems.

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-That's clean as well, I think.

-That's really dirty. Look.

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Got a lot of, like, build-up of... um, you know, it's mould, almost.

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You've got some mould growth in there.

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-And again, it can contaminate the food.

-OK.

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The fish is on the bottom there with no covers on it,

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so it could actually contaminate the fish.

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Uncovered fish is a problem here because there's dirt on the fridge,

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and that dirt could harbour food nasties.

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If circumstances dictated that some of that fell into the food

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that wasn't really going to be cooked,

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so there's a bit of organic matter in it. Some bacteria have grown.

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Unfortunately some of those bacteria are nasty ones.

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It falls in the food. Someone's going to get food poisoning.

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It's not all bad news.

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The fish is fresh and is kept at the right temperature.

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But there are little quirks here that really raise the risk factor.

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-What's happening here? Why is this...

-That's to stop the air, that hole.

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Because he was feeling cold, Mr Sandhu blocked his extractor vent

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with a piece of cardboard and a stick.

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OK. When Mr Hutchinson came last time,

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did he mention to you about that? Why is it still there?

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I take it off some days, and before yesterday

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I was not very feeling well, and feeling cold. I put it back.

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But you need to get something outside, then, to stop that.

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-I can do.

-OK. Can you remove that down for me, please?

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You've got your cooking area here, but you don't have this shut

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all the time. So you've got food there. It's really dirty,

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so you can get things falling through.

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Mr Sandhu is helpful and willing to take advice -

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and that's just as well, because a crucial part of the inspection

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is about to begin.

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-Can you pull this out, please?

-Yeah. Pull it out.

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In the past, a rat has been known to visit this chippy.

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It's time for the food fighters to turn detective.

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'Coming up - one of the best jobs I've ever had.'

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Mmm!

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-Good?

-Yeah. Very.

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A growing number of people in Britain suffer from nut allergies,

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so to cater for them, a range of nut-free products

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have sprung upon the market. But it only takes a microscopic amount

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to endanger somebody, so manufacturers must be vigilant.

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Because if you do have an allergy,

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things can quickly become a matter of life or death.

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The Butt family from Bradford has always had to keep a close eye

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on what seven-year-old Rehan eats.

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He's allergic to dairy, eggs and nuts.

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His mum, Razwana, is very careful,

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but she can't watch her son every minute of the day.

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One afternoon as she picked him up from school,

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he suddenly spat something out onto his hand.

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Razwana was about to get the fright of her life.

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He goes, "I'm not feeling very well." He started being sick there

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in the school, and I realised he had a sweet stuck to his hand.

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I felt sick, really sick, and my mouth went big and I fell.

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Rehan's arms and face began to swell.

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The chocolate sweet had a nut centre,

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and he was having a violent allergic reaction.

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He was panicking.

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He was saying, "I can't breathe. Give me my inhaler."

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I gave him a good ten puffs of his inhaler.

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Razwana also gave her son a shot of adrenaline from his EpiPen,

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and he was rushed to casualty.

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But things were about to get much worse.

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As soon as we got in the hospital, he just fainted.

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And then straight away they took him to resus,

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and that's when he had his... He was finding it really hard to breathe,

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and then he passed out, and that's when he had his first heart attack.

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A single nut had left Rehan fighting for his life.

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His specialist, Dr Eduardo Moya, rushed to the hospital to help.

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We thought he was going to die.

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'Mum was there.

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'She kept saying, "He's dying, he's dying."'

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I couldn't do anything. I was standing there helpless,

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screaming. What else could I do? I tried to get him round. I didn't know what to do.

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Soon after arriving, he stopped breathing,

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and his heart rate slowed down dramatically.

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MONITOR BEEPING ERRATICALLY

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MONITOR FLATLINES

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Rehan suffered two cardiac arrests.

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Doctors fought to save his life -

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and then, slowly and remarkably, he began to come round.

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HE LAUGHS

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Well, his recovery was amazing.

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He started talking. He was hungry. His first words were, "I'm hungry."

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Rehan has now been told what he went through that day.

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They gave me oxygen,

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and they gave me loads of stuff, but I don't remember.

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'They pumped me twice.'

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For the family, it's been a terrifying reminder

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of just how deadly nuts can be.

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That story really shows the dangers nut-allergy sufferers face.

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So just what are companies doing to produce food

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that's safe for boys like Rehan to eat? To find out,

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we've been following the process from cocoa powder to chocolate reindeer.

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At this truly scrumptious factory in Norfolk,

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they turn liquid chocolate into a whole range of delicious goodies.

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From our Easter eggs to advent calendars,

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chocolate lollies to biscuits, millions of products fly off their conveyor belts every week.

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What makes this place unusual is, they not only produce normal chocolate but also nut-free.

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How do they manage both? It's time I spoke to a food fighter.

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My name's Caroline Dennis, and it's my job to make sure

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our chocolate is safe for our nut-allergy customers.

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But how can she do that when they also make nutty chocolate here too?

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This seems to be a bizarre time-bomb,

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that you are manufacturing chocolate that doesn't cater for nut allergies

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and chocolate that does on the same site. Surely that's a big risk.

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It is a big risk to us, but we feel it's worth it

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because we're giving products to consumers, children particularly,

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who wouldn't normally be able to eat chocolate products.

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So from a point of view of the chocolate,

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I suppose that maybe is slightly more controllable.

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You can control the supply sources. There's lots of things to do.

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But even walking into the building as a human being,

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I couldn't tell you whether I've been in contact with nuts

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on my journey here today or not. So from that point of view,

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how do you make sure that people or equipment coming in

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-are safe to come into the factory?

-People are a great risk,

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and we do a lot of work, including swabbing and testing people

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to see whether or not they have got any presence of nut protein on them.

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One of the things that is important,

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if we bring new equipment into the factory,

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we don't know where that's been. We don't know where your camera's been.

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You could have been in a peanut factory.

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So our normal way of operating would be to do some tests on that,

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to see if there's any presence of nut protein.

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Well, Heather's been swabbing our equipment.

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What are we looking for? What happens with this process?

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Basically it's the protein in nuts that cause allergic reactions,

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and this test kit will identify any proteins that happen to be present

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on your equipment, and tell us within five minutes

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whether we've got any hazelnut, almond or peanut.

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'And it's not just our kit that needs testing - but me too.'

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Between your fingers, in case you've been rifling through anything.

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'Heather uses a kit that can spot a nut within seconds.

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'If three lines appear on this plastic test piece,

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'then, we're not going in.'

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As you can see, there are some lines developing on the test pieces.

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There are two lines. That tells us that the test is negative.

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-So the equipment is clear.

-We're clear to go in the factory.

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We can film. That's good.

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'So we're allowed in the factory, which is good news.

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'And outside, a tanker full of liquid chocolate has just arrived.'

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It's guaranteed nut-free,

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but how can we be sure?

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Well, for the answers, we need to head north.

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Chester. This factory is where cocoa, milk and sugar

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is turned into nut-free chocolate loveliness.

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But just the slightest trace of nut, even in the atmosphere,

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could contaminate it all.

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So the safety checks here have to be stringent.

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Every step, there are checks to keep the nuts

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and any other unwelcome things out of the chocolate.

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This will capture any metallic particles

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or anything metallic that's come with the delivery.

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These are heated vessels with stirrers in.

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They'll keep the chocolate at 45 degrees

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ready for dispatch to the customer.

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And before it leaves, it goes under the microscope

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to check for food-poisoning nasties

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and, of course, those forbidden nuts.

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These are the chocolate that's loaded into the tankers.

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There's absolutely no growth on there whatsoever,

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so because we're happy that they're negative,

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I would go into the factory, release these raw materials for use,

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because they're on hold until I have these results.

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So they would then be allowed to be used in production.

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Back at Kinnerton's, the liquid chocolate has just arrived,

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and it's time to do another check.

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Enter nut detector Heather.

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Good, yes.

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It looks a bit odd to me, but I'm told Heather's strong sense of smell

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tells her if the tanker's been used to carry nutty chocolate.

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But clearly she can't just rely on her nose,

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so a sample is taken to be scrutinised in her lab.

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The one key thing we must do before we offload the tanker

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-is to test for nuts.

-Yes.

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'And then it's time for what must surely be

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'the finest job in the food business.

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'When it comes to checking food, we should never underestimate the power of our taste buds.'

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Tasting the chocolate is really important.

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We test the sample against what we call a benchmark sample,

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so a standard reference sample of that type of chocolate.

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'Heather clearly loves her job, and why not,

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'as she has to test two different samples?'

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-I would like to taste. Can I taste?

-Of course you can taste, Simon.

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We'd like you to taste the sample we've just taken

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against the reference, and you can tell us

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whether or not you think it's a match.

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-Which one first?

-OK. If you taste... That one's our reference sample.

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Mmm!

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-Good?

-Yeah, very.

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-Then if we give you today's sample...

-Thank you.

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Mm, lovely!

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-I'm happy with that. Are you happy with that, more importantly?

-Yes.

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'At last, after dozens of choccy checkpoints,

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'the tanker can finally be hooked up and pumped into the factory.'

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And now the job of turning that liquid into lollies and reindeers can begin.

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Having experienced the rigorous testing everything has to go through

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to get onto the factory floor - raw materials, equipment, me -

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it's time to meet the man behind this unique factory, Clive Beecham.

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It's the fact that this factory makes nut-free and nut products

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on the same site that makes it so special,

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and how they do it is so simple.

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-Clive, how are you?

-Hello. How are you, Simon?

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It's not unusual to have nut-free manufacturers.

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But I've never come across a plant that has both of them side by side.

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And this is the dividing wall. This is basically...

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This is nut-free side, and that's nut side,

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and they work side by side. It must cause massive problems of logistics.

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It does. In effect, we're running two factories on one site.

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It's almost two management teams, it's two methods of distribution,

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it's two bits of air conditioning, and it's a very difficult thing to do

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because it's not just about what goes on inside this factory -

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it's about our complete supply base

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before it actually hits this factory as well.

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The wall is quite magnificent, kind of like the Berlin Wall.

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How did the idea come about?

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Well, people are the biggest problem,

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and the issue is to try and stop them from contaminating each other.

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I worked on the simple premise that nobody can walk through a wall.

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So if we put a wall inside our factory,

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it would keep the products apart,

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as opposed to trying to run one machine over there

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which was nut-free, and another machine over there

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which was nut-contaminated. Something inevitably would go wrong.

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Clearly nut allergens are very, very serious.

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It tends to affect children more than adults.

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It's highly dangerous, and very small amounts can kill.

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From a personal point of view, when a customer comes into the restaurant

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and reveals they have a nut allergy,

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it puts the fear into all of our chefs, all our front-of-house staff.

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And yet you're existing commercially doing that on a massive scale.

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We are. It's more difficult for you in a restaurant,

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because you're changing your menus often.

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The controls that you've got to put in inside such a small kitchen

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would be immense, and it would restrict your offering hugely.

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Our offering is restricted, there's no doubt about it.

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But by and large, we are able to invest in certain pieces of machinery

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which we dedicate towards nut-only manufacturing

0:20:500:20:54

and nut-free manufacturing, and we can just ensure that it works.

0:20:540:20:58

I can't believe what a thorough process this is,

0:21:010:21:04

with chocolate passing 11 separate tests

0:21:040:21:07

before becoming this rather cute reindeer.

0:21:070:21:10

But I think there's something missing here,

0:21:120:21:15

so time to put my chef's skills to use.

0:21:150:21:17

I've been swabbed, so I know that I'm safe to play...

0:21:170:21:21

..and touch all the choccy.

0:21:220:21:25

And then, the piece de resistance...

0:21:250:21:28

I know, I know. "Don't give up your day job."

0:21:340:21:36

Vital checks on this high-risk delicacy.

0:21:460:21:48

This is the crucial stage, really. This is it.

0:21:480:21:53

If it's not purified here, then...

0:21:530:21:56

trouble ensues.

0:21:560:21:58

I know in my restaurant and at home, you have to work hard

0:22:040:22:07

to keep your own kitchen free from germs.

0:22:070:22:09

So it must be a real challenge taking your cooking out on the road.

0:22:090:22:13

At big outdoor catering events, the dangers multiply,

0:22:130:22:16

and that's when the food fighters really earn their stripes.

0:22:160:22:20

Oxford University, often thought of as the pinnacle

0:22:250:22:28

of the British education system. But tonight,

0:22:280:22:32

it's time for the students to put their studies to one side.

0:22:320:22:35

That's because, for St Catherine's College,

0:22:410:22:44

tonight is party night.

0:22:440:22:46

It's their annual Valentine banquet.

0:22:470:22:50

1,500 people have come along to dance,

0:22:500:22:54

drink, chat and eat.

0:22:540:22:58

But there's a potential danger in their midst - food poisoning.

0:23:010:23:04

So, long before the champagne began to flow,

0:23:100:23:13

environmental-health officer Richard Kuziara was on the scene,

0:23:130:23:17

because a one-off event like this, with makeshift kitchens,

0:23:170:23:20

poses big risks.

0:23:200:23:22

There isn't normally food being served here.

0:23:220:23:25

'This is normally a piece of grass.'

0:23:250:23:27

So making sure they've actually got the right equipment

0:23:270:23:30

to cook the food and hold it at the right temperature.

0:23:300:23:33

Typically at these events, might not have hand-washing facilities,

0:23:330:23:37

so it's those kind of things we're looking for,

0:23:370:23:40

because obviously, 1,500 people here, if something goes wrong, it's a disaster.

0:23:400:23:44

The man whose head could be on the block

0:23:440:23:46

is caterer Steve Eccles.

0:23:460:23:49

Right. OK. OK.

0:23:490:23:52

We'd just go out of business overnight.

0:23:520:23:55

If we'd poisoned everyone at St Catherine's ball,

0:23:550:23:57

our business would be finished forever, so we've got to get it right.

0:23:570:24:01

This might be a high-class event,

0:24:010:24:03

but that doesn't mean it escapes the food fighters.

0:24:030:24:05

So, what's being served here? This is a chocolate fountain.

0:24:050:24:10

Looks innocent, but offers a dangerous temptation -

0:24:100:24:12

double dipping.

0:24:120:24:14

We'll have a selection of fruits along here.

0:24:140:24:17

People come in, they put it on a skewer,

0:24:170:24:21

on a plate, and they dip it in the fountain.

0:24:210:24:24

So the students themselves are going to do that?

0:24:240:24:26

We don't want them taking stuff into their mouth and then dipping again.

0:24:260:24:30

And that's what the staff will be policing?

0:24:300:24:32

Very strictly, and we've never had an occasion where that's happened.

0:24:320:24:36

Next stop for Richard, a taste of China.

0:24:390:24:42

We're doing sweet-and-sour chicken, sweet-and-sour vegetables,

0:24:450:24:49

and also one other - pork in oyster sauce.

0:24:490:24:53

Sounds delicious to me!

0:24:540:24:57

But Richard spots a potential danger.

0:24:570:24:59

-Is this being cooked up from raw?

-No. The chicken is a pre-cooked product.

0:25:010:25:06

So it's actually bought in pre-cooked, is it? OK.

0:25:060:25:09

Pre-cooked meat is the safest bet for outside caterers.

0:25:090:25:13

It's really hard to keep raw meat cool

0:25:130:25:15

when your kitchen is a tent.

0:25:150:25:18

However, there's one bit of meat that is being cooked from raw,

0:25:200:25:24

and there's lots of it.

0:25:240:25:26

-We've got three hog roasts to serve.

-Three?

0:25:260:25:28

They're cooking out the back at the moment.

0:25:280:25:31

They take about eight or nine hours to cook, so we should be ready for about 7:30.

0:25:310:25:35

The hog roast is a concern for Richard.

0:25:360:25:39

Pork can hide a nasty parasite called roundworm,

0:25:390:25:42

and a bacteria that causes gastroenteritis.

0:25:420:25:46

We're probing the shoulder here.

0:25:470:25:49

-Really we like that about 85, 90 degrees.

-OK.

0:25:490:25:53

If we get it on the shoulder, and check the rest for temperatures,

0:25:530:25:56

we'll record them all as normal.

0:25:560:25:58

It's vital this meat is properly cooked.

0:25:580:26:01

-Absolutely delicious.

-Wonderful.

0:26:010:26:03

-Some nice apple sauce in there, and a bit of crackling.

-Sounds good.

0:26:030:26:08

-I'm going to come back later.

-Yeah.

0:26:080:26:11

Full marks here so far,

0:26:120:26:14

and the chefs can prepare the banquet.

0:26:140:26:17

But it's not the last they've seen of Richard.

0:26:170:26:19

He'll be back at dusk.

0:26:190:26:22

Five hours later, and the ball is about to begin.

0:26:260:26:30

With that hog roast playing on his mind, Richard's back.

0:26:300:26:34

And he's going to take the pig's temperature.

0:26:360:26:38

It's good. Very good. We're going to check the core cooking temperature

0:26:380:26:43

to make sure it's above 75 degrees.

0:26:430:26:45

All pathogenic bacteria are destroyed above that temperature.

0:26:450:26:49

So, er, yeah. That's it.

0:26:490:26:51

The middle of this hog needs to be at 75 degrees C before it's served.

0:26:510:26:56

-OK.

-It's 69 at the moment.

0:26:570:27:00

69. OK.

0:27:000:27:02

-So another hour, and that'll be very good.

-Brilliant.

0:27:020:27:05

THEY CHATTER

0:27:050:27:07

It's seven o'clock, time to get the party started.

0:27:090:27:13

You wouldn't normally expect to see an environmental-health officer at an event like this,

0:27:160:27:21

but the risks are just the same as your regular cafes and takeaways.

0:27:210:27:25

What's happening here? Is this being cooked for the first time,

0:27:250:27:28

or is this the re-heat of... Yeah, OK.

0:27:280:27:31

At the chocolate fountain, there's not a double-dipper in sight.

0:27:310:27:35

So Richard heads for the stalls,

0:27:360:27:39

with a set of questions for the chefs and servers.

0:27:390:27:42

-This side will be the sweet-and-sour chicken.

-Right.

0:27:450:27:47

The vegetarian at the back, so there's no meat falling in it,

0:27:470:27:51

-and then the pork with the oyster sauce...

-Right.

0:27:510:27:55

..on the other side, and again working from the back,

0:27:550:27:58

-replenish, work from the front, replace.

-Fine.

0:27:580:28:01

Spot-checks are also needed to keep dodgy bacteria at bay.

0:28:030:28:07

So how are things looking at the burrito bar?

0:28:070:28:10

Right. Let's go for this.

0:28:120:28:14

So what we need here is above 63 degrees.

0:28:140:28:17

If the temperatures are wrong, it's a major problem.

0:28:170:28:21

You gain bacterial multiplication the nearer to body temperature,

0:28:210:28:26

so kind of around 37 degrees,

0:28:260:28:29

you're looking at bacteria doubling every ten to 20 minutes.

0:28:290:28:33

That said, this food probably isn't going to hang around very long.

0:28:340:28:38

Here it's been reheated from below eight degrees to 80 degrees.

0:28:380:28:43

The legal standard really we're looking for is 75,

0:28:430:28:46

so they're exceeding that anyway, and it's been hot-held properly. No problem.

0:28:460:28:50

I'd eat it every day of the week, and it tastes good.

0:28:500:28:53

As Richard flits from stall to stall,

0:28:530:28:57

everything appears to be safe and sound.

0:28:570:28:59

Great. Yeah, that's fine.

0:28:590:29:02

Good news for him and for the students.

0:29:020:29:04

-Food here was really nice.

-Sumptuous.

-Top class, top class.

0:29:040:29:08

THEY CHATTER

0:29:080:29:10

-SHE LAUGHS

-Really nice.

0:29:120:29:15

Richard leaves the students to party.

0:29:160:29:19

He's confident that if anyone's feeling sick in the morning,

0:29:190:29:23

it certainly won't be the food that's to blame.

0:29:230:29:26

The big freeze - or maybe not.

0:29:320:29:34

-So that could have been off from last night?

-Maybe last night.

0:29:340:29:38

Got things here that are absolutely, you know...thawed out.

0:29:380:29:43

Now, oysters are seen as a luxury, but they're also high risk.

0:29:480:29:52

The reasons are simple. They absorb bacteria and viruses

0:29:520:29:55

from the water around them. We also eat them raw,

0:29:550:29:59

so no cooking to kill off those nasties.

0:29:590:30:01

So let's take a look at what's being done to lower the risk.

0:30:010:30:05

This is Mersea Island, Essex,

0:30:080:30:11

home for centuries to a thriving oyster-picking industry.

0:30:110:30:15

Here the Colchester Fishery Company harvest oysters

0:30:190:30:22

and sell them on to some of the country's finest restaurants.

0:30:220:30:26

And today the food fighters have descended.

0:30:280:30:32

This is a two-pronged attack.

0:30:350:30:37

Environmental-health officer Tim Nice

0:30:370:30:40

will check how the oysters are stored and cleaned.

0:30:400:30:42

But first his colleague Kim Hardy heads out on the ocean wave.

0:30:440:30:48

Food fighters grade every oyster bed in the country from A to C,

0:30:530:30:58

depending on the level of pollution.

0:30:580:31:00

This estuary is currently a decent grade-B fishery,

0:31:000:31:04

but today could ruin all of that.

0:31:040:31:07

You're looking at things like E coli, salmonella,

0:31:070:31:11

that could be in the water and get into the oysters,

0:31:110:31:13

and obviously you don't want to pass that on to the final consumer.

0:31:130:31:18

The amount of E coli in the oysters determines the grade.

0:31:180:31:22

If Kim finds a lot, this fishery could lose its B grade,

0:31:220:31:27

and oyster fishing could even be banned.

0:31:270:31:29

We've just arrived at the sample point now. This one's called Aldboro Point.

0:31:320:31:36

So we'll now tie up the buoy and we'll get the bags in

0:31:360:31:39

that have got the oysters in, and we'll get the sample out of the bags.

0:31:390:31:43

We need 12 oysters to make up a representative sample

0:31:430:31:46

from this point.

0:31:460:31:48

Skipper Craig Morrison hauls the bags of oysters out of the estuary.

0:31:480:31:52

They were actually placed here by Kim a month ago.

0:31:520:31:55

Since then they've absorbed whatever E coli was in the water.

0:31:550:31:58

What's in the mud around them is what they will consume

0:31:580:32:03

and filter out the nutrients,

0:32:030:32:05

and unfortunately some of the bacteria as well.

0:32:050:32:09

And that's what their diet is.

0:32:090:32:11

Kim needs 12 oysters from four different points.

0:32:110:32:15

She also takes a sample of the water they've been living in.

0:32:150:32:19

And now the oysters in that sample pot can be whisked off to the lab.

0:32:200:32:25

Four more samples are taken, and the oysters are taken for testing.

0:32:270:32:31

Whilst they wait for the results, this will remain a grade-B fishery.

0:32:380:32:42

This means there could be some bacteria in the oysters picked.

0:32:450:32:48

By law, these bacteria must be removed.

0:32:480:32:52

Tim Nice's job is to see that the fishery

0:32:590:33:02

is removing those bacteria properly.

0:33:020:33:05

They do that with a process called depuration.

0:33:100:33:12

The idea of depuration is that the oysters are put in tanks

0:33:160:33:21

and water is cascaded over them.

0:33:210:33:24

Has to be for a minimum of 42 hours,

0:33:240:33:27

with the idea that they're feeding by filtering the water,

0:33:270:33:30

but there's no food in it, so in fact they're just washing

0:33:300:33:33

all the contaminants out of their gut.

0:33:330:33:36

In these trays are oysters worth thousands of pounds.

0:33:360:33:41

This is the crucial stage, really.

0:33:410:33:44

This is it.

0:33:440:33:45

If it's not purified here, then trouble ensues.

0:33:450:33:50

First on Tim's checklist is the seawater,

0:33:510:33:53

sterilised by exposing it to ultraviolet light.

0:33:530:33:57

Firstly we have to make sure that the water is clear.

0:33:570:34:01

We have to make sure that, within the trays,

0:34:020:34:05

firstly there aren't too many oysters,

0:34:050:34:07

because if they are that deep,

0:34:070:34:10

the ones at the bottom can't open and feed properly,

0:34:100:34:13

that they're all covered by water, because if there's any sticking out,

0:34:130:34:17

again they won't feed properly.

0:34:170:34:19

Everything is above board here.

0:34:190:34:22

Next on Tim's list, the packing room.

0:34:250:34:29

We're normally packing them 50 in a box.

0:34:320:34:34

The weight of them on top of each other will encourage them to stay closed.

0:34:340:34:39

And by law, when we buy oysters,

0:34:390:34:41

we must be able to tell where they've come from.

0:34:410:34:44

The batch number, which enables us to trace it prior to purification,

0:34:440:34:48

when and where it was harvested from.

0:34:480:34:50

It's got the packing date recorded on it.

0:34:500:34:52

-"Keep refrigerated and consume within five days."

-Good.

0:34:520:34:56

At the end of his visit, Tim is satisfied that this risky food

0:34:590:35:03

is being produced to high safety standards.

0:35:030:35:05

It's very good, actually. I haven't found any problems at all today.

0:35:090:35:12

And one week later, the lab results confirm

0:35:130:35:16

these oyster beds should remain graded B.

0:35:160:35:19

So it's business as usual for the fishery.

0:35:210:35:25

As for oyster-lovers, they can dine with peace of mind.

0:35:300:35:34

Excellent!

0:35:350:35:37

Every oyster they eat

0:35:400:35:42

has been through an incredible checking process.

0:35:420:35:46

Now, from oysters to a very different type of seafood,

0:35:560:36:00

the very British fish and chips. Whether you're fine-dining or fast-fooding,

0:36:000:36:04

the food inspectors are always out in force.

0:36:040:36:06

So let's go back to our tale of two chippys.

0:36:060:36:08

In Sileby, Leicestershire, inspector Laura has been impressed

0:36:130:36:16

by the fish-and-chips prep at Bobbo's.

0:36:160:36:19

But what about the other food here?

0:36:190:36:22

To keep dodgy bacteria at bay, hot food, including pies, gravy and peas

0:36:230:36:29

must be kept above 63 degrees.

0:36:290:36:31

Wow! I mean, it feels hot, doesn't it?

0:36:330:36:36

That's hot enough. That's 67 degrees.

0:36:380:36:40

At these temperatures, sauce can safely sit for days.

0:36:400:36:44

But it might not taste too nice, so Bob keeps his fresh.

0:36:440:36:48

You can see for yourself, the bags, it's all fresh.

0:36:490:36:52

-Yeah. That's good.

-The bags are all clean.

0:36:520:36:55

You can tell by the ends.

0:36:550:36:57

-They would feel crusted up, wouldn't it?

-Yeah.

0:36:570:37:00

Mushy peas?

0:37:000:37:02

Whilst hot sauces like gravy must be kept too hot

0:37:020:37:05

for bacteria to live, cold sauces like ketchup must be kept too cold.

0:37:050:37:10

That means storing them under eight degrees.

0:37:100:37:13

The sauces involved, we just keep them there down below now.

0:37:130:37:17

OK, that's good. One of the things you find in premises

0:37:170:37:20

is they'll have the mayonnaise sauces out on the side.

0:37:200:37:23

They're classed as high risk, so they need to be refrigerated.

0:37:230:37:26

They're all refrigerated out.

0:37:260:37:28

Everything here is in place for a risk-free fish-and-chip supper.

0:37:280:37:34

-Look how shiny the fryers are.

-I know.

-You can see straight...

0:37:340:37:38

And Bob is certainly passionate about what he offers up.

0:37:400:37:46

4.95.

0:37:460:37:48

The customers, when they come in here, feel warm, welcome.

0:37:480:37:51

-Yeah.

-And we look after them, and that's why...

0:37:510:37:54

If you come on the night-time, it's like a night club!

0:37:540:38:00

Thanks a lot, and keep the good work up.

0:38:000:38:02

Everything seems to be running fine, and she's happy. I'm happy,

0:38:040:38:07

and it makes everybody's job easier.

0:38:070:38:09

That was massively improved over last time. He's really pulled his socks up.

0:38:110:38:15

So, overall, well done!

0:38:150:38:17

But before telling Bob whether he's battered his low rating,

0:38:190:38:22

Laura needs to go away and crunch some numbers.

0:38:220:38:26

50 miles away in Gainsborough, Lincolnshire,

0:38:290:38:32

another small-town chippy is receiving a visit.

0:38:320:38:35

Skipper's has had problems with a rat in the past,

0:38:350:38:39

and now food fighters Richard Hutchinson and Jo Riddell

0:38:390:38:42

are hunting for the unwelcome visitor.

0:38:420:38:45

When did you last pull it out, Jay?

0:38:450:38:48

Behind the freezer there's a suspicious black object,

0:38:480:38:52

and this gives Richard the chance to show off a more unusual side

0:38:520:38:55

to the food fighters' job.

0:38:550:38:57

If I cut that in half...

0:38:590:39:01

..that's quite crunchy, whereas rat droppings tend to be quite soft.

0:39:050:39:09

Rat droppings also aren't hollow,

0:39:090:39:12

so that's not a rat dropping.

0:39:120:39:15

This is actually just a bread seed, but the search isn't over.

0:39:150:39:19

This is where you're most likely to find it.

0:39:190:39:22

In the little tracks down here there may be mouse droppings,

0:39:220:39:26

and that's a good indication that there is a mouse problem.

0:39:260:39:29

In this instance, um...no problem whatsoever.

0:39:310:39:34

It's fine.

0:39:340:39:36

So it's a rodent-free zone behind the fridge.

0:39:360:39:39

Will the pests have penetrated the storeroom?

0:39:390:39:42

-This was the worst room possible.

-Right.

0:39:430:39:45

There was evidence of a rat up there.

0:39:450:39:48

Yeah. Right, OK.

0:39:480:39:50

Rat droppings were found underneath all these units.

0:39:500:39:53

Since then he's given it a really good clean out.

0:39:530:39:57

No evidence at all. No evidence.

0:39:570:40:01

Thankfully, unwelcome visitors have taken the hint and moved on.

0:40:020:40:06

But there's one last check.

0:40:060:40:08

Time to have a fish around the freezers,

0:40:080:40:10

home to burgers, buns and cheese slices.

0:40:100:40:13

Some of it feels quite soft. So obviously it's frozen products,

0:40:130:40:18

but some of it does actually feel quite soft.

0:40:180:40:20

So I'm going to check what temperature the freezer's working at.

0:40:200:40:24

Is this freezer on? It's operating at minus two.

0:40:240:40:27

It should be minus 18. It's quite soft, Richard,

0:40:270:40:30

some of this product.

0:40:300:40:32

Even below, look. That's gone.

0:40:350:40:37

The freezer has been inadvertently turned off.

0:40:390:40:43

So that could have been off from last night?

0:40:430:40:46

-Last night, yeah.

-That's really quite...

0:40:460:40:48

I can chuck them away now.

0:40:480:40:51

You've got things here that are absolutely...

0:40:510:40:54

you know, thawed out, which should be frozen.

0:40:540:40:57

So you're saying that you're going to...

0:40:570:41:00

Anything that's substantially defrosted, we're going to chuck away.

0:41:000:41:03

Mr Sandhu's offer to throw away all the defrosted food

0:41:050:41:08

is actually a really good sign.

0:41:080:41:11

It shows he takes food safety seriously,

0:41:130:41:16

and is willing to work with the food fighters.

0:41:160:41:18

This has been off for a while, really, I think.

0:41:180:41:22

And here, look, we've got a beefburger stuck right on the side.

0:41:220:41:26

But Jo and Richard want to be absolutely certain

0:41:260:41:30

this food isn't served up, so decide to smother it with bleach.

0:41:300:41:35

That means that food can't be used. It will stink of bleach now.

0:41:350:41:39

It's not a great end to the inspection,

0:41:390:41:41

but Jo and Richard are not downhearted.

0:41:410:41:44

The chippy has packed off those pests

0:41:440:41:47

and is trying hard, and that means a lot to our food fighters.

0:41:470:41:51

It's not the best but it's certainly not the worst we've seen.

0:41:520:41:56

It's sort of in the middle,

0:41:560:41:58

but because the business owner wants to work with us,

0:41:580:42:01

it is quite a good one, because you're 99 percent there.

0:42:010:42:04

And Jo and Richard will keep helping Skippers

0:42:040:42:07

to ensure it keeps heading in the right direction.

0:42:070:42:10

How about our other chippy, Bobbo's?

0:42:130:42:15

Bob was never happy with his low rating,

0:42:170:42:19

and has been frying very hard to improve.

0:42:190:42:22

Now Laura is back, and she has some good news.

0:42:220:42:26

I'm very pleased to say you've been given a five!

0:42:260:42:29

-Oh, thank you!

-So well done. Fantastic! Credit where it's due.

0:42:290:42:32

Very, very pleased. Thank you.

0:42:320:42:35

THEY LAUGH Can I put that...

0:42:350:42:37

Yeah, just where it can be seen. That's perfect.

0:42:370:42:41

-Thank you very much. Cheers.

-Thank you, Laura.

-See you.

0:42:410:42:45

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0:42:510:42:55

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