How to Build a Cathedral


How to Build a Cathedral

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The great cathedrals were the wonders of the medieval world -

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the tallest buildings since the Pyramids.

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The showpieces of medieval Christianity.

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These crystal palaces were built centuries before modern architects

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did the same with glass and steel.

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Yet they were built at a time when most of us lived in wooden hovels,

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and with little more than hammers and chisels, ropes and pulleys.

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Who were the people who built them?

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What drove them, and just how were they able

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to build with such bold ambition?

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The great cathedrals embodied the highest aspiration of the medieval age -

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to represent heaven on earth.

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The Medieval Consecration Service made this clear.

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Oh, how awe-inspiring is this place?

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It is no less than the house of the Lord. The gate of heaven.

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For the medieval imagination,

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just about everything in existence had symbolic value.

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Just as Creation was a book written by God,

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so what man did should be an image of that divine order.

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For medieval thinkers, cathedrals were rich in spiritual meaning.

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"The height representeth courage, the long length of the nave long-suffering,

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"the breadth is Christian charity.

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"As the stones of the wall would have no stability without mortar,

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"so man cannot be set in the walls of the heavenly Jerusalem without love,

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"which the Holy Spirit brings."

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But the medieval English cathedrals that stand today

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were born not of love, but war.

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The Norman Conquest of 1066 brought with it an architectural revolution.

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From the outset, it was clear that the new cathedrals were not only about the power of God,

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they were also about the power of the invaders.

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By the 1090s, almost every major settlement in the country,

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from Durham in the north to Canterbury in the south,

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had become a vast building site,

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with over 15 cathedrals under construction.

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Here in Norwich, the Normans obliterated the ancient market place, houses and churches.

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Instead, they built a castle and a cathedral.

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Twin pillars of the invaders' might.

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Many of the Norman bishops had been close to the Conqueror.

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Now they were rewarded with prestigious jobs.

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The Bishop of Norwich, Herbert de Losinga, paid a small fortune for his title

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and he wanted his new cathedral to reflect his new status.

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It was here that Bishop Herbert built himself a mighty palace,

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right next to the construction site.

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From here, he could oversee building works on this enormous project.

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The building of a cathedral in the 11th century

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was a colossal undertaking.

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All around me here would've been perhaps a couple of hundred people

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working in what would've looked like a small town.

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The noise and dust must have been extraordinary.

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The smoke and sparks of a blacksmith's forge.

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The buzz and rasp of carpenters' saws.

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Stone dust, thick in the air, as the masons cut and carved and polished,

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and people shouting at each other in French, English, even Latin.

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The din must have been deafening.

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Stage one was to lay the foundations.

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We're actually under the east end of Norwich Cathedral.

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This is where construction of the church itself started.

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Firstly, they would have to dig foundation trenches, within which

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they would put the local stone, and the local stone in Norfolk is flint.

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Because they're using small flints, they would use very large quantities of burnt lime.

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There's a lot of chalk in Norfolk, they can burn the chalk to make lime,

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and mixing it with water and sand to create a mortar, to hold the whole wall together.

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To get it as true as possible, because they're building in flint,

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they'd be built between shutters, wooden panels, if you like,

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which would be put in at a height of about a third of a metre.

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You can see that surviving in the walls,

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because the smoothness of the walls, particularly here,

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can only be attributed to the fact that the panelling, the shuttering,

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was there as part of that construction process.

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Building usually started at the east end, where mass was celebrated.

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When that was finished, the church could be consecrated and put to use.

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Followed by the transepts, running north to south.

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The nave and the side aisles would follow.

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From foundations to finish might take less than 60 years,

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or as many as 200 if the money ran out.

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It's a bit of a myth that the medieval cathedrals

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somehow design themselves in a great communal outburst

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of religious energy, without the help of what we would call an architect.

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In fact, he may not have been called an architect, but to create a structure

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of this ambition, you needed a man with skill, vision and expertise.

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A man who knew what he was doing.

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Those men were called master masons.

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They learned everything they knew on site, progressing from apprentice to stone-carver.

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They travelled and made sketches of what they saw,

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adapting them for their own designs to put to the bishop.

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Very few medieval masons' plans or notebooks survive.

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Those that do show they knew geometry.

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Not the theory that we understand today, but a geometry based on the complex manipulation of squares,

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circles and triangles to produce shapes and patterns

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in regular proportions.

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Some of these patterns can seem pretty sophisticated.

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The ratio of one to the square root of two, for example,

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crops up in lots of cathedrals.

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It's a formula that suggests some pretty sophisticated mathematics.

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In fact, it's very easy to generate using some basic geometry.

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Simply draw a square,

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and then draw a diagonal across it,

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and the relationship between the diagonal and the side of the square

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will be in the proportion of one to the square root of two.

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So if you take the ground plan or footprint of a cathedral

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like Norwich, for example,

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the cloister is a square. Draw a diagonal across it...

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and you get the length of the nave.

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Create a square from that length...

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and a diagonal across that square...

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gives you the length of the entire church.

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Right up to the high altar.

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Proportion, ratio, symmetry -

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to the medieval mind these were spiritual qualities.

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They reflected the harmony of creation and medieval masons cared passionately about them.

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Some have claimed to spot mysterious messages and codes

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in the dimensions of medieval cathedrals.

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The number 144, for example, which refers to the number

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of those who will be saved in the Book of Revelation.

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All kinds of numbers that occur in the Bible pop up from time to time

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in cathedral architecture. These are mostly the ideas of churchmen.

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Much more common are the basic geometrical principles

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followed by the master masons -

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with a square and a circle and a diagonal, you can generate

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an entire cathedral.

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But how much hard science did the architect know?

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The knowledge of mathematics, physics and engineering that we take for granted today.

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These are the things that would make a building like this stand up or fall down.

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The master masons really understood stability, centre of gravity

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and where that centre of gravity

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would be in their piles of stones that eventually make a cathedral.

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They would not have understood the concept of stress,

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that is a modern concept.

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It's the intensity of load, it's how much load per unit of area,

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and in a cathedral like this,

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that intensity of force is really comparatively low.

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It's about 100 tons on every square metre.

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So if you think of these columns as one square metre by one square metre, they could easily carry 100 tons.

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Indeed, they could carry 1,000 tons.

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Those columns in the nave are huge and they are the weightiest part of the cathedral.

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Indeed, when I worked out the weight of one bay of Norwich Cathedral,

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the total weight was about 1,800 tons for one bay,

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of which about 1,000 tons was in the columns.

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So you can see how much weight went into the columns and the walls.

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Very little was in the stone vault at the top.

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Only about 3% of that weight, I found, in the thin stone vault -

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and this is the secret to success.

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Keeping the weight light at the top, heavy at the bottom,

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to bring the centre of gravity down to a lower level.

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And then there's a stability element.

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This arch allows these two columns to work together to form a stable whole,

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like standing on two legs instead of standing on one.

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You can repeat the exercise by putting more weight on the outside than on the inside.

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This makes this extremely steady and strong.

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I think it's possible to devise a set of rules

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by which the stonemasons would have worked.

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For example, the slenderness ratio of a column.

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That is the height of the column divided by its width.

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For most columns, if you keep that below ten, that's fine.

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Again, the arches and the vaults were proportioned with the set of rules.

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The thickness of a vault is roughly 1/20th of its span.

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Here at Norwich, with a span of 10m, the vault is about 200mm thick.

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And that works fine.

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So these are just some of the rules that the stonemasons

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would've passed on through the family line of father to son.

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Worshipping in churches built partly by rule-of-thumb

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wasn't without the odd anxiety.

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The congregation of Beverley Minster in Yorkshire, around 1213,

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grew uneasy at the new building works in their great church.

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"The craftsmen who were in charge of the work were concerned with beauty rather than strength.

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"They led the new work into the old ingeniously, but not firmly.

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"In the manner of those who sew new cloth into old.

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"At last, it came about, that from fear, a great part of the clergy and people refused to enter the church."

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And there were occasional disasters.

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The central tower at Winchester Cathedral fell in 1107.

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One of the west towers at Gloucester collapsed in the later 12th century.

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At Norwich, the spire blew down in 1362.

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Many problems came from poor foundations

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which caused the stones to slowly shift and crack.

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Most people now think that the cathedrals were actually heavily over-engineered.

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You could take quite a lot of stonework away from these buildings without them falling down.

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In an upstairs room at York Minster you can get a tantalising feel

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of the early stages of a master mason's work.

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This is a very, very special place.

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These are the living quarters and the workshop of one of the top master masons in the country.

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The man who designed York Minster.

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Here, he might have come up with some of his best design ideas, perhaps

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sitting on his private toilet, which still exists over there.

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It is not just a place for thinking, sleeping and eating.

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Here is his drawing board.

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His drawing board is the floor, and scribed on it

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are the individual lines, individual pieces of stone.

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All around us are similar patterns which over the years might have become quite a headache to work with.

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So every now and again, he had to put down a new layer of plaster.

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And to make it really firm, perhaps dozens of people,

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perhaps some of them children, would have come up here and walked around in socked feet and we can still see

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the heels of medieval masons on this floor it to this day.

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Making sure it's as firm as possible for the next series of designs to be worked in.

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There's a feel of the Mary Celeste about these marks.

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As if the master mason had just gone off for lunch.

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And the windows built from this design are still there,

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just a few feet away, at the east end of the Minster.

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The next task for the master mason was to choose the stone.

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Up to 80,000 tons of it.

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Dragged to the site by ox and cart, or floated down-river on barges from the quarries.

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This quarry supplied stone for Lincoln Cathedral.

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It was a matter of bars, wedges, horses, carts.

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Quite a labour-intensive process.

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-They're naturally bedded, you can just see one going through there.

-I see, that flat line.

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And there will be another one down here and down here, so you've got three different beds.

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They knew that, medieval masons knew the best stone, the best stone

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was the silver bed which was the top one.

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The silver bed was top-quality carving for your carvings, your caps, angels, grotesques.

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The next one was the lower silver which was still nice to work but

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a little bit softer, and then the red bed.

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They all had their individual usage.

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These are going to end up as beautiful carvings.

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You've got to have some pretty strict quality control, I imagine?

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You have. Even from the very early stages of quarrying the block,

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if you see quite a few natural cracks in that, it is put to a waste pile.

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The quarrymen were quite good at their job

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because they wouldn't go to the trouble of getting it out if it wasn't any good anyway.

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The final say was the master mason.

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It was hard labour and especially all that work you went into to get them blocks out,

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then realise it had a crack in it, it must have been so frustrating.

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So I do take my hat off to them.

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The master mason then hired a team of stonemasons

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to work the roughly cut blocks.

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They followed templates made from his designs.

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The templates applied to the outside of a block of stone.

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They guide the masons,

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show the masons what shape the stone should be.

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If they follow the instructions on the templates

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and they follow the shape of it,

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they will end up with a block that's cut to the correct size.

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You may need several templates for one stone, depending on its complexity.

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If it's a very complex piece of tracery, for instance, or a springing stone, you would

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need a section mould which would go on the side to give you the profile.

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A bed mould that would go to the top

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and apply to the bottom, probably two different moulds for that.

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You would have to have a face mould, which would show the shape of the stone when viewed from the front

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and any lines of moulding that are on there.

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It's almost like dressmaking. It's the same principle.

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So, this is the final destination of a piece of stone?

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Yes, this one has come from the quarry, it's been worked.

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We've cut a space for it to go in here.

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We'll just put a little bed of mortar on here.

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This is just a mixture of sand and lime.

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Medieval builders used a lime mortar which sets less rigidly than modern cement.

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So the stones could shift and settle over centuries.

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Here I've got Lewis pins.

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Which are very similar to ones that would have been used in medieval times. I put those in the hole.

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As I pull on them they'll open up, like so, and they'll grab hold of the stone for us.

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Yes. We can get it into the edge and the stone below

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looks like it's from some previous restoration. But the one above

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has been there for probably about 600 years.

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Somebody presumably has had to come up here and do a very detailed measurement of that

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and create a template and somebody down the mason's yard

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has used that template to come up with this lovely, clean, smooth bit of moulding, here.

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In cathedral building, ancient craft met modern assembly line.

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Each stone individually designed and carved, then repeated,

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to create symmetry and pattern.

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At Durham, the master mason prescribed

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the precise size and quantity of blocks he would need to build the church.

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The great zig-zag and diamond patterns on the columns were created

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from five standardised designs.

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850 blocks of one size, 600 of another, 230 of a third, and so on.

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By arranging these in different ways

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all the patterns on the columns can be generated.

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It's as if the church was a vast jigsaw.

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The building of the cathedral tested the skills and ingenuity of the cathedral builders to the limit.

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Yet the ideas and methods that they used had barely changed since Roman times.

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In fact, the style they built in,

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in the early period, is called Romanesque.

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It's based on the kind of arch that Romans used, the round arch.

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The shape was always based on a circle.

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Often a full semi-circle,

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sometimes a section of one, or with the curve slightly distorted.

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It was simple, but limited.

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Arches in the style known as Romanesque can be sturdy, even chunky.

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A whole building made of these arches has a muscular, powerful effect.

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But in the middle of the 12th century came an idea that would change all this.

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A revolution in design and construction

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which would raise cathedral building to new levels of sophistication.

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It was a style that would become known as Gothic.

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It was born in France, at Saint-Denis, near Paris.

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Here, the visionary Abbot Suger rebuilt part of the abbey church,

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burial place of the French kings.

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He was using a new kind of arch.

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Not a round arch, but a pointed one.

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But his aims went beyond this.

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For Abbot Suger had a vision.

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He wasn't simply after something bigger and grander.

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He had a theological rationale for his new design.

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It was a theology of light.

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For medieval thinkers, light had a profoundly religious meaning.

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The embodiment of spirit, one writer called it.

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"The work should brighten our minds

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"so they travel through the light to the true light of Christ.

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"In seeing this light, the dull mind is resurrected from darkness."

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Abbot Suger and his unnamed master mason

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had glimpsed the possibilities of the pointed arch.

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It's both stronger and more flexible than a round one.

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Both the shape and width of a pointed arch can be varied in more ways.

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And the weight of a building naturally moves downwards

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and outwards in a shallow curve

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closer to that of a pointed than a round arch.

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This simple difference was to change

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the entire way cathedrals were conceived, designed, and built.

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The second Sunday in June 1144

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may have had a greater effect on architecture than any other day in history.

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At the dedication service, bishops from all over Europe gathered at Saint-Denis

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to witness a building designed to evoke the experience of heaven

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more completely than anything before it.

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The bishops were awestruck.

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They had seen the future.

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There was one dissenting voice - the monk Bernard of Clairvaux

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saw in such splendour nothing but worldly distraction.

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"Oh, vanity of vanities, but more folly than vanity,

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"every part of the church shines but the poor man is hungry.

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"The walls are clothed in in gold while the children of the Church remained naked."

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But such asceticism was out of step with what the mighty bishops wanted.

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England was the first country outside France to take up the new style.

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Lords and bishops had estates in France and French was the language of court.

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When fire devastated the east end of Canterbury Cathedral, the most important church in the country,

0:27:570:28:04

the monks here saw their chance.

0:28:040:28:06

The man in the 1170s chosen to be the new master mason

0:28:100:28:14

was, significantly, a man who had worked for years in France.

0:28:140:28:20

His name was William of Sens.

0:28:200:28:22

His task - to create one of England's first Gothic cathedrals.

0:28:220:28:27

The Gothic style started a push to build higher.

0:28:310:28:35

It would place new demands on the unsung heroes of cathedral building,

0:28:350:28:40

the carpenters.

0:28:400:28:42

They built scaffolding and the timber frames

0:28:440:28:47

around which entire sections of the cathedral were built,

0:28:470:28:51

including the arches themselves.

0:28:510:28:54

We start off with a wooden centring.

0:28:540:28:57

Which we put in here.

0:28:590:29:01

Then we just start off down the bottom of the arch,

0:29:030:29:06

building the stones up either side.

0:29:060:29:08

They're built on little pads,

0:29:080:29:12

which space it out nicely to give it a nice joint.

0:29:120:29:16

And then, once you've got to the top, you put in the keystones

0:29:160:29:20

and they'll wedge it all into place so that it won't move.

0:29:200:29:24

After that, we pour lead into Y-shaped grooves that run down

0:29:240:29:29

in between each of the stones, that makes it even more solid.

0:29:290:29:33

Then we finish off by putting mortar into the joints, pointing it up.

0:29:330:29:38

So putting up this wall is the final stage of the process?

0:29:380:29:41

Yes. Once the wall is up around it,

0:29:410:29:43

we can take the centering out and the arch will support itself.

0:29:430:29:47

And putting up arches like this is the basic building block of creating a cathedral?

0:29:490:29:54

Very much so, you can create very large spaces inside the building

0:29:540:29:58

with much bigger arches than this.

0:29:580:30:00

It's the same technique that the medieval masons would have used.

0:30:000:30:03

Massive quantities of wood were required to build the cathedrals.

0:30:170:30:22

Almost 1,500 trees had to be cut down to build Salisbury Cathedral.

0:30:220:30:28

Often, the wood wasn't available locally

0:30:280:30:30

and had to be sourced from abroad.

0:30:300:30:33

Pine from the Baltic, oak from Ireland,

0:30:330:30:36

entire forests are locked up in the walls of the cathedrals.

0:30:360:30:42

And to get the great wooden beams and pieces of stone

0:30:490:30:52

up from ground level,

0:30:520:30:54

masons and carpenters used ropes, winches, pulleys, ladders

0:30:540:30:59

and the Big Bertha of them all.

0:30:590:31:01

This is the windlass that the masons would have used

0:31:060:31:09

to lift enormous blocks of stone

0:31:090:31:12

to the upper levels of their construction site.

0:31:120:31:15

By holding one of these pegs and turning this great wooden wheel,

0:31:150:31:19

a mason could lift more than ten times his own weight.

0:31:190:31:22

As the wheel turned, the timber beam turned

0:31:220:31:26

and down here,

0:31:260:31:28

you can see the gouge marks made by the ropes as they lifted the stones.

0:31:280:31:35

It was a precarious and dangerous business.

0:31:380:31:41

This strange little carving

0:31:440:31:46

shows a mason falling from the upper levels of the building.

0:31:460:31:49

We don't know exactly what happened to him,

0:31:510:31:54

but we do know what happened to William of Sens at Canterbury.

0:31:540:31:58

Some years into the project,

0:32:000:32:02

he was working 50ft above the floor, up among the roof timbers.

0:32:020:32:07

-MAN NARRATING:

-"Suddenly, the beams broke under his feet.

0:32:070:32:11

"He fell to the ground, stones and timbers accompanying his fall.

0:32:120:32:16

"Sorely bruised by the blows of the beams and the stones,

0:32:160:32:20

"he was rendered helpless alike to himself and for the work."

0:32:200:32:25

William was paralysed and had to return to France.

0:32:260:32:31

But Gothic was here to stay.

0:32:310:32:34

No-one had seen anything like this before.

0:32:390:32:42

The lavish use of polished stone,

0:32:420:32:44

the vast expanses of jewel-like glass.

0:32:440:32:47

This new East End was four metres higher than its predecessor

0:32:470:32:52

and a third longer.

0:32:520:32:54

But what was really revolutionary about it

0:32:540:32:56

was the use it made of the pointed arch.

0:32:560:32:59

This gave the interior a kind of tense harmony

0:32:590:33:04

that was novel, modern, almost shocking.

0:33:040:33:09

Canterbury and the cathedrals that followed it

0:33:140:33:17

seemed to float heavenwards, infused with colour and light.

0:33:170:33:21

Within a generation of Gothic appearing in Britain,

0:33:320:33:36

it had developed into an innovative native style.

0:33:360:33:39

Where the French built high and austere,

0:33:410:33:43

in England, Gothic would turn into something rich and ornate.

0:33:430:33:48

Often dramatic, sometimes fantastical.

0:33:480:33:52

At the cathedral in Wells,

0:34:020:34:04

the Gothic style came to be used in a wholly new way.

0:34:040:34:08

Every year on Palm Sunday,

0:34:090:34:11

the cathedral building itself became a stage set for religious ritual.

0:34:110:34:17

Dressed in their most magnificently embroidered clothes,

0:34:180:34:22

the clergy formed a great procession

0:34:220:34:24

which would head towards the grand west front.

0:34:240:34:28

Clouds of incense surrounded them.

0:34:280:34:30

They were about to take part in a piece of sacred theatre,

0:34:300:34:35

re-enacting Christ's entry into Jerusalem.

0:34:350:34:39

"Lift up your heads, o ye gates, so the king of glory can come in,"

0:34:390:34:43

they chanted in Latin.

0:34:430:34:46

It was the architecture that answered back.

0:34:460:34:50

For behind the west front, with its 176 life-sized painted statues,

0:34:590:35:05

the builders had created a space for a hidden choir.

0:35:050:35:10

The statues seemed to sing out the response across the cathedral close.

0:35:140:35:20

For a few brief moments, architecture, sculpture

0:35:350:35:39

and a kind of sacred theatre had fused

0:35:390:35:42

and this church in the English West Country

0:35:420:35:45

had become Jerusalem itself.

0:35:450:35:48

Medieval cathedrals revelled in these kinds of dramatic effects.

0:35:590:36:04

Colour was everywhere.

0:36:040:36:06

Walls were whitewashed and painted with patterns and sacred scenes.

0:36:090:36:13

Carvings brought to life with paint.

0:36:180:36:22

Columns polished to look like precious stones.

0:36:260:36:30

And perhaps the key innovation of Gothic,

0:36:350:36:38

huge windows to allow the light of God to pour in.

0:36:380:36:43

Filtered through richly stained glass,

0:36:430:36:46

stage lighting for the theatre of Gothic.

0:36:460:36:48

The spectacular east window of York Minster was designed

0:36:540:36:58

by John Thornton of Coventry in the 15th century.

0:36:580:37:02

It tells the story of the Creation and the end of the world.

0:37:020:37:06

Today, it's under repair.

0:37:090:37:11

The conservators using much the same technique as the medieval glaziers.

0:37:110:37:16

The starting point is a cartoon.

0:37:190:37:23

The artist not only needs to draw in the detail on a plan or a cartoon,

0:37:250:37:29

but also needs to tell the glass cutter where to cut the glass.

0:37:290:37:35

In the medieval times, when this panel was being made,

0:37:350:37:39

the dark lines would have indicated where to cut.

0:37:390:37:43

So you need to cut glass first.

0:37:430:37:46

The glass could be brought in from the Continent.

0:37:460:37:49

We think France or the Low Countries,

0:37:490:37:52

because they were making the best quality of glass at that time.

0:37:520:37:56

The impurities in the materials that make up the glass

0:37:560:38:00

give it a beautiful tint of greenish or yellowish,

0:38:000:38:04

so the border pieces are tinted glass

0:38:040:38:06

but if you look inside, you can see different colour glasses, red, blue.

0:38:060:38:10

That would be brought in as blue glass.

0:38:100:38:14

At the molten stage, oxides would be added,

0:38:140:38:18

in this case cobalt would be added to the melting pot

0:38:180:38:23

to make that glass blue.

0:38:230:38:25

The rough shapes would have been laid out and then finely grozed

0:38:270:38:32

by just nibbling away at the edges with a bar.

0:38:320:38:35

Once the glass was laid on the sheet, the painter could begin the work.

0:38:350:38:41

Then the glass was joined together using strips of lead.

0:38:590:39:03

When it was put in place, it was perhaps the largest stained-glass window in Europe.

0:39:050:39:11

Gothic and stained glass made a perfect marriage.

0:39:230:39:28

Cathedral builders vyed to make ever-larger windows, to make wall spaces ever smaller.

0:39:300:39:35

Some buildings became mere skeletons of stone.

0:39:370:39:41

But these structures, with their great roofs and ceilings,

0:39:420:39:46

pushed outwards as well as downwards.

0:39:460:39:49

They needed strong support.

0:39:490:39:52

The masons came up with a new kind of structure.

0:39:520:39:55

The flying buttress takes the weight of the building out and down,

0:39:550:39:59

leaving its walls free for all kinds of possibilities.

0:39:590:40:03

Windows could get bigger, the structure itself could get higher.

0:40:030:40:07

And arches of all kinds could be more delicately decorated.

0:40:070:40:11

The flying buttress siphoned off the weight from the walls of the nave,

0:40:220:40:26

leapfrogging the side aisles as it did so.

0:40:260:40:30

Where practical necessity met aesthetic adventure

0:40:370:40:41

came a strange, fantastic beauty.

0:40:410:40:44

For more than 300 years, from the late 12th century to the early 16th,

0:40:440:40:50

cathedral architecture in England enjoyed a golden age.

0:40:500:40:55

MAN NARRATING: "Windows make the upper parts of the cathedral bright,

0:40:590:41:02

"with their vivid and various colours imitating the rainbow.

0:41:020:41:07

"Hard without, but like a honeycomb within.

0:41:070:41:11

"It seems to be a thing not of art but of nature,

0:41:120:41:16

"holding people's minds in suspense as they wonder.

0:41:160:41:21

"Soaring and lofty, clear and resplendent."

0:41:210:41:25

The last part of a cathedral to be built

0:41:360:41:38

was the stone ceiling under the roof level known as a vault.

0:41:380:41:42

Here, at Gloucester, you can see how as masons grew bolder,

0:41:440:41:48

their vaults became ever more ambitious.

0:41:480:41:51

The great breakthrough came with the invention of the rib vault.

0:41:510:41:57

These small, diagonal arches

0:41:570:41:59

made it possible to build vaults there were bigger and higher.

0:41:590:42:03

Though at first they were built to strengthen the vault

0:42:030:42:06

and hide ugly joins, in the 13th century,

0:42:060:42:09

masons began to exploit the purely decorative effects of these ribs.

0:42:090:42:15

They add these diagonal ribs, which are called tiercerons,

0:42:150:42:19

that are more decorative, simply about making patterns.

0:42:190:42:22

Soon you are in what we call the decoratived style.

0:42:220:42:25

You're heading through the 14th century,

0:42:250:42:28

and people start to get really carried away, they add little

0:42:280:42:32

short ribs which are just there

0:42:320:42:35

to make three-dimensional patterns on a curved, stone roof.

0:42:350:42:40

Above the Lady Chapel at Gloucester Cathedral,

0:42:490:42:52

you can really get a sense of how such elaborate vaults were constructed.

0:42:520:42:56

50ft above the ground,

0:42:560:42:58

the master mason shows me the reverse side of the vault.

0:42:580:43:03

OK, so we are on top of the Lady Chapel here.

0:43:070:43:11

And we're going to climb

0:43:110:43:14

over this vault, so we will have a good view

0:43:140:43:18

on the structure.

0:43:180:43:20

You have a volume of space to cover with a particular ceiling,

0:43:200:43:26

which in that case is a Gothic vault.

0:43:260:43:31

So first you fit that space with a scaffolding frame, made of wood.

0:43:310:43:36

You position the wood arches,

0:43:360:43:39

the wood centring,

0:43:390:43:41

which are just underneath the stone ribs.

0:43:410:43:47

It will support all the individual stones constituting the stone ribs.

0:43:470:43:52

As you can see here, you have got the main arch, the main ribs,

0:43:520:43:57

and they're all good solid stone.

0:43:570:44:00

But you see that funny-looking stone inbetween?

0:44:010:44:04

That's tufa. It's something which is very, very light

0:44:040:44:07

and spongy, and very light.

0:44:070:44:09

It's a material, which is probably less than

0:44:090:44:14

half the weight of normal stone.

0:44:140:44:17

You can extract it, quarry it in the field.

0:44:170:44:19

When it is fresh, it is extraordinarily soft.

0:44:190:44:26

Then exposed to the air, it will harden very quickly.

0:44:260:44:29

You can see all the two marks, the double-edged axe marks,

0:44:290:44:34

which was the primary tool of the medieval mason

0:44:340:44:37

to produce quickly a unit of stone.

0:44:370:44:40

So it was done in there, and he started at that corner and came down.

0:44:400:44:44

They are the typical radiating marks

0:44:440:44:47

of the double-edged axe, going down that way.

0:44:470:44:51

So these large, square stone,

0:44:510:44:54

they are at the junction of all the ribs, and the carving of the bust

0:44:540:44:58

is to hide this junction, and to make a use of this junction,

0:44:580:45:05

and it also it was a useful device to hide possible inaccuracies

0:45:050:45:12

where it was not quite meeting,

0:45:120:45:14

which was occuring from time to time.

0:45:140:45:19

In the cloisters at Gloucester,

0:45:260:45:29

mastery in stone and aesthetic ambition reach a climax.

0:45:290:45:33

The fan vault must rank as one of the marvels of the English Gothic style.

0:45:330:45:39

These trumpet-like cones covered in carved patterns

0:45:390:45:43

were unlike anything seen before.

0:45:430:45:46

The fan vault dispenses with ribs altogether.

0:45:470:45:52

It is just a skin of carved stone a few inches thick,

0:45:520:45:57

like an eggshell.

0:45:570:45:59

Yet the effect has all the delicacy of lace.

0:45:590:46:03

It was a kind of Eureka moment for the medieval masons.

0:46:140:46:18

Instead of ribs, they simply build a smooth, curved surface,

0:46:200:46:24

spreading out evenly in all directions like an inverted dome.

0:46:240:46:29

The surface was covered with repeated patterns

0:46:320:46:36

reflecting those that ran over the walls and windows below.

0:46:360:46:41

Again, no maths or physics were needed, just what worked.

0:46:410:46:46

The idea is inspired,

0:46:460:46:48

but the engineering not much more complex than constructing an igloo.

0:46:480:46:53

The fan vault was one of the last, great innovations

0:46:550:46:59

in three centuries of Gothic.

0:46:590:47:01

Growing technical sophistication

0:47:050:47:08

fed a demand for more elaborate architecture.

0:47:080:47:11

Patrons wanted more of everything; more variety, richer patterns,

0:47:110:47:17

more fantastic designs, and more breathtaking architectural effects.

0:47:170:47:23

All over England,

0:47:280:47:30

the great cathedrals were rebuilt in the rich, new style.

0:47:300:47:35

From the soaring nave of Canterbury,

0:47:360:47:40

to the elegant choir at Salisbury,

0:47:400:47:44

and the luminous stained glass of York.

0:47:440:47:48

Sumptuous Lady chapels were added,

0:47:530:47:56

borne of a passionate new attachment to the Virgin Mary.

0:47:560:48:00

But there was a price to be paid for such ambition.

0:48:060:48:10

At Lincoln, in the the 1190s,

0:48:100:48:13

the cathedral was rebuilt in an elaborately ornamented Gothic style.

0:48:130:48:19

So carried away was the master mason, he neglected to build columns

0:48:190:48:24

strong enough to hold up the tower he was about to build.

0:48:240:48:28

The result:

0:48:280:48:30

before the tower was even finished, it came crashing to the ground.

0:48:300:48:35

Yet medieval masons were good at turning disaster into triumph.

0:48:410:48:46

The central tower of Wells Cathedral

0:48:470:48:50

also showed signs of imminent collapse in the 14th century.

0:48:500:48:53

The masons came up with an astonishing solution.

0:48:530:48:57

Gigantic scissor arches that braced the arches supporting the tower.

0:49:030:49:08

This bizarre, but graceful edition stabilised the entire structure.

0:49:080:49:13

But the most innovative response to calamity

0:49:210:49:25

happened 200 miles to the east.

0:49:250:49:28

On 12th February, in 1322,

0:49:280:49:31

the monks of Ely Cathedral had just sung Matins.

0:49:310:49:35

MAN NARRATING: Suddenly and swiftly

0:49:470:49:49

the bell tower crashed down upon the choir

0:49:490:49:51

with such a thunderous noise, one might think an earthquake had occurred.

0:49:510:49:56

The fall devastated the central part of the cathedral

0:50:020:50:06

and plunged the senior monk Alan of Walsingham into despair.

0:50:060:50:11

Alan of Walsingham would have been faced by an enormous pile of rubble.

0:50:160:50:21

The first thing to do was simply to clear that,

0:50:210:50:23

and perhaps as he was doing it an idea might have begun

0:50:230:50:26

to take shape of quite a bold solution

0:50:260:50:29

to the problem of how to replace a fallen Norman tower.

0:50:290:50:32

The church, like all other churches, had four great arms;

0:50:360:50:40

east and west, and north and south,

0:50:400:50:43

and an entire section at each of these four arms was demolished

0:50:430:50:48

making them shorter and this space much bigger.

0:50:480:50:52

And then he joined these four arms with four angled walls,

0:50:550:51:01

creating an enormous octagonal space about 23 metres wide.

0:51:010:51:06

Having laid this out,

0:51:060:51:09

the masons had to dig down two or three metres, find new foundations

0:51:090:51:13

and then they started to build upwards.

0:51:130:51:16

And they went up and up, 20 or 30 metres into the sky,

0:51:160:51:20

but they weren't really building walls, but a kind of skin,

0:51:200:51:24

a skin pierced by enormous arches,

0:51:240:51:26

the kind of thing that is only possible with Gothic architecture.

0:51:260:51:30

And when he'd finished, he had an octagon of stone.

0:51:350:51:39

And the question was, what to put on top of it.

0:51:390:51:42

To roof this enormous, octagonal space,

0:51:510:51:56

Alan of Walsingham worked with one of the king's master carpenters.

0:51:560:52:00

The the plan was to do it all in wood.

0:52:000:52:04

Timbers had to be sourced.

0:52:040:52:06

Some of these are 12 metres long,

0:52:060:52:08

and they are still covered with axe marks made by medieval workers.

0:52:080:52:12

Between them, they devised an ingenious wooden framework,

0:52:120:52:16

a colossal structure

0:52:160:52:18

which literally sits on top of the stone sheath of walls they had already created,

0:52:180:52:23

and rises up from it, going higher and higher,

0:52:230:52:26

so that it suspends a great wooden vault

0:52:260:52:29

which, from underneath, looks like it's almost weightless.

0:52:290:52:33

Once again, medieval craftsmen had turned a disaster

0:52:480:52:52

into a colossal piece of architectural theatre.

0:52:520:52:55

Of all the spine-tingling moments of the medieval cathedrals,

0:53:060:53:10

this has to be the tops.

0:53:100:53:12

All the lines of this enormous octagonal space

0:53:130:53:17

rise up and converge.

0:53:170:53:19

And just when you think they're going to join,

0:53:190:53:23

they stop and go up again into a cage of coloured light.

0:53:230:53:27

And right at the top, at the heart of it all,

0:53:270:53:30

is a beautiful carving of Christ in Majesty.

0:53:300:53:34

The octagon at Ely Cathedral survives from the 1320s,

0:53:450:53:50

a decade of architectural brilliance

0:53:500:53:53

whose masons should be as famous as Turner or Shakespeare.

0:53:530:53:57

But this was not an age of ego.

0:53:570:54:00

The reputation of these men lies buried in the stonework

0:54:000:54:05

and soaring vaults of these amazing buildings.

0:54:050:54:09

The cathedrals today are a journey through time, not a moment in time.

0:54:250:54:31

Each one has been rebuilt or extended several times over the centuries.

0:54:310:54:36

Not a single one is as it was when it was first built.

0:54:360:54:40

To walk through an English cathedral

0:54:480:54:51

is to walk through the history of England and its architecture.

0:54:510:54:54

Here at Ely, for example, the great round arches of the nave,

0:54:540:55:00

with their massive pillars, date back to the conquering Normans.

0:55:000:55:05

Walk along, and you enter the 13th century and the pointed arches of Gothic.

0:55:060:55:12

Further still, and you get to the very end of the medieval era

0:55:150:55:19

with its passion for carving, that looks less like stone than crystallised foam.

0:55:190:55:24

But the time would come when the great cathedrals

0:55:330:55:37

no longer exerted the same fascination.

0:55:370:55:40

The intellectual and religious passion

0:55:400:55:43

that had fired the medieval builders was changing.

0:55:430:55:47

Wealthy patrons put their money into private chapels,

0:55:470:55:51

rather than great churches.

0:55:510:55:53

And in the 1530s, the religious world of England was turned upside down.

0:55:540:56:00

Protestants and Puritans put hammers and chisels to a very different use.

0:56:040:56:11

But the splendour of the great cathedrals, the commitment

0:56:510:56:55

and skill of the people who created them, these remain.

0:56:550:57:00

Reminders of a glorious ambition;

0:57:000:57:03

to realise the vision of the Book of Revelation,

0:57:030:57:06

to build heaven on earth.

0:57:060:57:08

-MAN NARRATING:

-"The New Jerusalem, pure gold like unto clear glass,

0:57:180:57:23

"garnished with precious stones

0:57:230:57:25

"needed neither the sun nor the moon to shine in it.

0:57:250:57:29

"For the glory of God did lighten it.'

0:57:290:57:32

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