Episode 7 Food Fighters


Episode 7

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Transcript


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We're a nation of food lovers and today there's more choice than ever.

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Whether eating in or taking away, there's always the chance something can go wrong.

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It's a good job there's an army of people working hard to keep us safe.

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They're the food fighters.

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I'm from environmental health.

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Will this takeaway be as good as it says it is?

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No business is perfect.

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They're supposed to record any problems in there.

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HE SNIFFS So, now I'll do an inspection and find out what problems we've got.

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We meet a food detective who investigates what's lurking in our lunch.

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We get sharp pieces of glass,

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we get hypodermic syringes, er...

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we'll get insects, rodents.

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And it's all very well looking after food on the ground...

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But there's one place where the dangers of food poisoning are particularly heightened - up there.

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In Britain, there's a takeaway on a street near us all.

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In fact, we are Europe's largest consumer of fast food.

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But while these places are a great place to refuel quickly,

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who's there to make sure that speed also means satisfaction?

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Each local authority has its own team of environmental health officers.

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It's their job to ensure takeaway food is safe for us to eat.

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From kebabs to pizzas, fried chicken to burgers,

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There's a takeaway for all tastes on the high street.

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This is quick, high-volume food which still has to meet the standards of our food fighters.

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Today, Oxford environmental health inspector Richard Kuziara has pizza in his sights.

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-Hiya.

-Hi.

-I'm from the City Council. Are you the manager?

-Yes.

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Richard. Nice to meet you.

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Food inspectors award stars depending on the business's hygiene and cleanliness.

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The best get five stars. But, at its last inspection, this pizza joint got one.

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Richard wants to see if the staff have done enough to raise their game.

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Right. Talk me through it. What have we got?

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There are two things this takeaway needs to improve - storage,

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keeping their food safe from bugs and bacteria,

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and hygiene, the basic but vital hand-washing.

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First up, where the pizza toppings are stored.

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What we are looking for is to make sure the food is at or below eight degrees.

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Erm, between eight and 63 degrees, we call that the danger zone.

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That's when bacteria can multiply.

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As you start to get towards body temperature, around 37,

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bacteria can double every ten to 20 minutes.

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The sauce should be below eight degrees.

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Any warmer, and there could be trouble with this topping.

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It's running slightly high. It's running at 11.

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There's no imminent danger to public health,

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but it's something the owner needs to keep a lid on.

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When it comes to the pizza dough, the owner's fortunes start to rise.

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Great. This is just all the dough. How long does it stay in here for?

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-Er, maximum of two days.

-Two days. OK.

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-And you make your own dough?

-Yes.

-Great.

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The state of the veg is pretty good, too.

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It's all nice fresh stuff you've got. I think stuff like this is good.

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I think it all needs a little bit of a clean, though.

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All in all, this is a pretty good start to the inspection.

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But there's still more that Richard needs to scrutinise.

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Takeaways are busiest on weekends and evenings.

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Over in the market town of Gainsborough, Lincolnshire, it's the calm before the storm.

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Inspector Richard Hutchinson is dropping in on Marmaris takeaway where food prep has just begun.

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-It's Richard Hutchinson from environmental health.

-Yes.

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-Are you Erkan?

-I am, yes.

-All right.

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I am here to do a routine food hygiene inspection.

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Marmaris serves up both pizza and kebabs.

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It's near the top end with four stars,

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but one wrong move and it could slide down the scale.

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OK. I'll have a little look at that, then.

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First up for scrutiny are the all-important food safety records.

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As part and parcel of the law,

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not only must they have written practices,

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they must be implemented and maintained in practice.

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It's no good just writing a load of stuff in a book,

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if you don't then follow it.

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This is where the business will make its commitment on paper to food safety.

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So, part and parcel of my job is to audit them against that.

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So, whatever it says in there -

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is what I am looking for, the evidence of that.

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Is what they are doing?

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And, unfortunately, this paperwork is a little past its shelf-life.

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Let's see if I can find the front of this.

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Have you got any more up to date than this?

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Unfortunately, they ran out.

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I went to the council and they said we will send them to you.

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I understand that, but, ultimately, it is your responsibility.

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According to where they carried out the opening and closing checks,

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the business is perfect and has been going back to when that was last filled in.

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Erm, no business is perfect.

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They are supposed to record any problems in there. HE SNIFFS

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So, now, I'll do an inspection and find out what problems we've got.

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Time for Richard to have a poke around.

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Er, I just want to see where your bins are.

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It's a bit of rubbish job.

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If you tend to leave your lid open and there is food waste, you get a bit of smell.

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If you get bit of smell, you'll attract rats and mice.

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At this stage, I will advise you you need to keep your lid shut, OK,

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to stop any smells getting about and also to stop any rats and mice getting in.

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Your biggest problem and issue is that if you attract rats and mice here by leaving your bin open,

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it will be a matter of time before they start going that way

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and you are leaving yourself open, potentially, to rats and mice coming into your business.

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If they come in, there will be one outcome - I will shut you down.

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Round the corner, Richard spots a tub of uncovered fat,

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which could be a potential lure for rodents.

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This food fighter knows about rats' eating habits.

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At night time, make sure you cover it, because one of the things with rats is they will eat anything.

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Especially in winter, one of the best sources of food for them is oil and fat.

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It's good for their coats and it provides such a lot of energy.

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There's plenty here to welcome rats and mice into the backyard.

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But, can they get inside?

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Rodents can squeeze through a gap no wider than pencil.

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That's fine, I can't get that through there, that's OK.

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Richard's happy that these well-sealed doors mean a roaming rat would have no chance.

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The owner must take away some of the rubbish if he wants to keep hold of his four stars.

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Later, Richard will find out if the state of the inside is any better.

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Back in Oxford, Richard's namesake has moved from storage to surfaces at a Pizza Roma.

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This computer is a cause for concern.

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Ahmed, bear in mind that everything in a business is the food-contact surface.

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Yeah? It's a hand-contact surface.

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So, these, every now and again... You said you had wipes for the thermometer,

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just get the keyboard cleaned up.

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It's far from filthy, but there are health risks,

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especially when food is mixed with general storage.

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What I'm saying here is, I've got flour here,

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I've got, erm, spray with bleach.

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Bleach here. I've got food. Erm, is that a prayer mat? A coat.

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Do you know what I mean? Let's get it all separated.

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So, at the end of the visit,

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has Pizza Roma risen to the food fighters' challenge?

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The scores on the doors - the good news is you've gone up.

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I've shifted you from one star to two stars.

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So, food standards here are now ranked as fair.

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It's the improvement Ahmed wanted

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and now he hopes to continue to move up the scale.

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To be honest, I'm not saying I'm happy.

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I was thinking to get more than two stars.

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But, that means we are in the right direction.

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So, that is good.

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Later, fishing out an unwelcome surprise.

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This could be a piece of mould, which does change

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the situation completely.

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Food safety is important everywhere.

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But there's one place where the dangers of food poisoning are particularly heightened.

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Up there.

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When we jet off on holiday, the last thing we want is

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a touch of dodgy belly before we've even touched down.

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So how do airlines keep their familiar trays of food free from food poisoning?

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This is Gate Gourmet, one of the world's largest suppliers of airline food.

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Every day, from their British base at Heathrow,

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they produce over 40,000 meals for 12 different airlines.

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Making sure these meals are all safe is this woman.

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My name is Aditi Zutshi and it is my job to make sure

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that all the food safety controls are in place.

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And I'm being followed.

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Aditi's food fighting starts at the beginning,

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with the sourcing of the ingredients.

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Today she's at the factory of one of her main suppliers.

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She's checking how they handle pineapple to make sure they are doing it safely.

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First up, though, are the quality control checks.

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This is mainly a vision check.

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Just look at the colour, and look at any signs of bruises.

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They check for damage, and then check for sugar levels.

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Take a sample of the pineapple.

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The unit of measurement for sugar content in fruit is the Brix.

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A measurement between 12 and 17 Brix would mean this pineapple is perfectly sweet.

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Yeah. I can see that the Brix level is reading at 12. So that's good.

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However, the real proof of pineapple quality is in the eating.

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What should be perfect pineapple taste like?

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Sweet, a bit of sharpness, a bit of acidity.

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It should be a pleasure eating pineapple.

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-That was really good.

-It's good news,

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but means nothing if pineapples here make passengers sick.

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And you are not going to believe what this fruit has to go through to make it safe for public consumption.

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And it begins with a bath.

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First of all, we are removing all the debris and residue from the surface of the pineapple

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which could potentially contaminate the flesh of the pineapple on the inside

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that is the eatable part of the pineapple.

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That would be during cutting, so when you cut it...

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It's critical. If we don't do washing effectively here,

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we wouldn't be able to maintain food safety.

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You wash the pineapples whole?

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You don't cut them before you wash them?

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You don't cut them before washing. Also, microbes are reduced by chlorine.

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Right.

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The unpeeled pineapple is bathed in a chlorine solution

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to kill any germs lurking there.

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For this to work, staff must regularly check the chlorine levels are high.

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Every hour, the chlorine test is done again,

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and then, at the end of the day, confirm that the chlorine dip is working.

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After its bath, the pineapple takes a shower.

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This blast away other loitering nasties.

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Only then is it ready to be cut.

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So once it's washed, what's happening next then?

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The next step is the pineapple is decanted into the containers here,

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and our highly-skilled staff will manually chop all the pineapple here.

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Because the pineapples are clean on the outside,

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there's no danger of this knife taking bacteria from the husk and polluting the flesh.

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Now the pineapple can be added to fruit mixes and boxed up.

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But that's not the end of the checks.

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After they're sealed, it goes through the metal detector,

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therefore we make sure none of our products have any metal detectable contamination.

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No-one wants to find a screw or a knife blade in a pot of pineapple.

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So this final stage is vital.

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I'm extremely pleased that all the safety controls that should be in place are in place,

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and they're being followed which we have clearly seen today.

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So, that's how airline foods are safely sourced and processed.

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But now, I want to find out about that crucial next step,

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how that familiar tray of airline food is actually put together.

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I've come to Gate Gourmet's main processing plant, to follow the fruit as it comes in.

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But before I'm allowed to snoop around,

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it's time to slip into something a little more glamorous.

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The food fighters here don't want me bringing any

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food poisoning nasties into their nice clean factory.

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Now I'm safe to go into the building and hopefully,

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I'm just in time to see a delivery being checked in.

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This is where all the food arrives, up to 100 lorry loads every day.

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Every single item must be checked in and checked over.

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And overseeing it all once again is Aditi.

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Hi, Aditi, how are you?

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-Hi, Simon, nice to meet you.

-What have we got coming in?

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We've got some pre-prepared fruits coming in from our supplier which will get plated up later on.

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Pre-prepared, meaning it's had a certain amount of process gone into it.

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It's pre-prepared things like grapefruit segments, melon,

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all of that's prepared to go into the system.

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When it comes in, what things are you looking for?

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This is our first step in the process.

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The most important check to make sure what we get into the building,

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is at the right temperatures, the right use by date,

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the right shelf-life requirement, right quality.

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When you've got 300 passengers up in the air at 30,000 ft,

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you can't afford to make any errors and this is where it all starts.

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We make sure what we get in from our suppliers is correct and the right standard for quality.

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What kind of things can go wrong from this point?

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If we've seen it come out of the dispatch point

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and the checks have been done there,

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in the interim period from it coming on the road to this point,

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what's the most likely that can go wrong?

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The most likely thing is temperature.

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Although the vehicle's temperature controlled, it could fail in the transportation process

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which would lead to product temperatures going up

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and obviously we'd not be able to accept it because it's not at the right temperature.

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At the moment as this has come in, is there anything that's not up to spec so far?

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I think we've got a problem with a couple of things which we'll have to reject and send back.

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Sandwiches and one of the food trays because it's not up to the right spec.

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So that's rather than health and safety point of view,

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-that's a quality point of view?

-Yes.

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-Can we have a look?

-Yes, definitely.

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Even though Aditi is happy with safety systems at her suppliers,

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she still rejects individual fruit.

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Quality of the oranges, picked up by our QC chef.

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This will be sent back to the supplier.

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So, it's a quality issue, not a safety one.

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She's not happy passengers will accept an orange that's not orange.

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But the rest of the food can now be wheeled into the kitchen,

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and we're going to follow it.

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This is where those familiar dishes of fruit and salad are put together.

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The aim is for every passenger to get exactly the same.

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This is where the fruit is put into individual portions.

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What kind of hazards can happen here?

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You've always got physical, chemical and microbiological,

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but the main one would be microbiological.

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-Meaning?

-Meaning, increase in bacterial count of the food

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which could give you nasty diseases if it's not controlled properly.

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So how do you prevent that?

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This is a temperature controlled area.

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-I've noticed that. We're working in a fridge, basically.

-Yes.

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The temperature here's less than 15, so that's our first control.

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Although the product comes out of the fridge,

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it still stays in a controlled environment.

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It comes out of the fridge and it's got up to 90 minutes,

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to stay out here and be handled and then go back into a fridge.

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And now that this has all been portioned and the lids go on,

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this goes straight onto the airline? We're happy with this now?

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We're happy, this is what the economy passenger gets for breakfast.

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-Looks nice.

-Yeah.

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So, the fruit is ready to fly, but what about the main course?

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Later, I'll be finding out how they make the hot stuff.

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A difficult balancing act keeping these meals safe.

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What you've got to be careful of when temperature monitoring, don't let it get too cold,

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because these babies are that fierce that they can freeze.

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And a backyard banquet for some unwelcome guests.

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This is for the oil.

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HE SIGHS

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OK. What I'm concerned with here is rats coming.

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Things like that, that's a proper rat snack, that.

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Now, have you ever found something in your dinner that really shouldn't be there?

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A hair, maybe a plaster or a fingernail?

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What do you do if you do find something dodgy in your dish?

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There's one food fighting detective who'll take up your case

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and find out exactly what's lurking in your lunch.

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Staffordshire County Council Scientific Services HQ.

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This laboratory is filled with all manner of weird and wonderful specimens.

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If you've found something nasty in your dinner,

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this is where it would come.

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It'd be down to the doctor with a chart-topping name to investigate.

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My name is Doctor Frank Hollywood,

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and it's my job to look for foreign bodies in your food.

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# When two tribes go to war

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# A point is all that you can score. #

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That's right, it's war.

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War against dodgy food.

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Frank is a public analyst on the frontline of that war

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to keep our food safe to eat.

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Our job, it is very important because we've got to make sure

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food in the supermarkets, in the shops, is fit for consumption.

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As head of the science team, when it comes to foreign bodies,

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Dr Hollywood really has seen it all.

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We get sharp pieces of glass, pieces of wood, plastic, metal.

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We get hypodermic syringes, we get insects, rodents.

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By us testing this, generating reports,

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it is a policing of manufacturers and shopkeepers

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to make sure they get their jobs right.

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Right, now we've got that out of our system,

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let's see what's on the manky menu for today.

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And it's this cake, thought to contain a piece of chewing gum.

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Obviously somebody has been biting into it,

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and they've come across a foreign body,

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it didn't feel right and they've spat it out

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and they've noticed that it looked different to the rest of the cake.

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So we've got to identify what the foreign object is.

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Of course, there's always the chance that the mystery item

0:22:270:22:30

was planted by the consumer.

0:22:300:22:32

But Frank has a way of flushing out a hoax.

0:22:320:22:36

With this, we can see there's lots of pastry and sugar,

0:22:360:22:41

and it's strongly adhering to the product,

0:22:410:22:44

so it has been baked with a cake such as this,

0:22:440:22:47

so it's looking genuine at the moment.

0:22:470:22:49

Dr Hollywood is far too experienced to jump to conclusions about what this is.

0:22:520:22:57

He places the object in warm water to see how it reacts.

0:22:570:23:01

And we can see the sugar is dissolving,

0:23:010:23:05

some of the pastry is separating,

0:23:050:23:08

but there is a foreign object which is still there.

0:23:080:23:11

But as Dr Hollywood begins to prod and poke around,

0:23:130:23:17

the idea that this is chewing gum begins to fall apart.

0:23:170:23:21

I've broken it into many fragments,

0:23:220:23:24

and it looks as though it is just a hardened piece of pastry,

0:23:240:23:29

which the consumer thought was a complaint,

0:23:290:23:33

he thought it was a piece of chewing gum,

0:23:330:23:35

but it's just a dehydrated piece of pastry, so it's been overcooked.

0:23:350:23:40

So that's not desirable, but there is no contamination.

0:23:400:23:44

OK, so that turned out to be a false alarm,

0:23:470:23:51

but Dr Frank Hollywood can't relax.

0:23:510:23:54

This chocolate milkshake has just arrived

0:23:540:23:56

after a customer complained that there was mould in it.

0:23:560:24:00

Mould can arise from different organisms,

0:24:000:24:03

and these organisms can produce toxic metabolites,

0:24:030:24:07

and so it's toxic to humans.

0:24:070:24:10

A mouldy milkshake just won't do,

0:24:100:24:12

so this calls for closer inspection.

0:24:120:24:14

I can't see any obvious signs of any mould at the moment.

0:24:140:24:18

There is some bacteria, but obviously...

0:24:180:24:22

there's always some natural amount of bacteria present in food.

0:24:220:24:27

It seems that the coast is clear,

0:24:290:24:32

but just then the doctor discovers that something is indeed lurking in the bottle.

0:24:320:24:37

This...

0:24:380:24:40

..could be a piece of mould, which does change the situation completely.

0:24:400:24:45

But this is no measly piece of mould.

0:24:470:24:50

A mould like this indicates that the contaminant has been there for some time,

0:24:530:24:58

so it hasn't been a couple of days, it's been weeks.

0:24:580:25:03

Dr Hollywood takes a sample,

0:25:040:25:06

and this will be sent off for more tests.

0:25:060:25:09

So that will be labelled up, it'll be stored in an incubator,

0:25:090:25:14

and in two or three days we'll see what's grown.

0:25:140:25:18

And a few days later the results did come back.

0:25:200:25:23

They proved that the milkshake had been sold after its use-by date

0:25:230:25:27

and the customer received compensation.

0:25:270:25:29

But Dr Hollywood's war is a never-ending one,

0:25:310:25:35

and he'll continue his detective work,

0:25:350:25:37

hunting out those nasty little surprises none of us want to find.

0:25:370:25:41

Later, the food fighters making sure speed doesn't make us sick.

0:25:460:25:50

I think when there's a big queue, and people have had a few to drink,

0:25:500:25:54

and want it fast, that's when there's pressure to put stuff out too early,

0:25:540:25:58

so it'll be interesting to see how they deal with that, what they do.

0:25:580:26:01

Earlier we saw how pineapple and other fruits and salads

0:26:070:26:12

are prepared for their journey to the skies.

0:26:120:26:14

Along the way, they face numerous safety checks before finally hitting your tray.

0:26:140:26:19

So all the fruit and salad stuff is ready to go on to the food trays,

0:26:210:26:24

but what about the hot stuff?

0:26:240:26:26

If you think that airline food is all processed junk,

0:26:260:26:29

you're in for a bit of a surprise.

0:26:290:26:32

The airline food here is largely cooked from scratch using fresh ingredients.

0:26:340:26:39

This is Gate Gourmet's main kitchen.

0:26:390:26:42

As you can see, it's a big production unit.

0:26:420:26:44

They can make somewhere in the region of 800 different products every day.

0:26:440:26:48

Like all big kitchens, it's got an executive chef who calls all the shots.

0:26:480:26:52

Time to meet him.

0:26:520:26:53

My name is Jim Hedrick, executive chef and head of quality control.

0:26:530:26:57

My job is to ensure the food leaves this building

0:26:570:27:00

to the highest possible standards.

0:27:000:27:02

Jim, I'd imagine that an awful lot of people, when they think of airline food,

0:27:030:27:07

wouldn't imagine they'd go to a kitchen and see a huge wok range like this.

0:27:070:27:11

No, well, what Mr Lee's doing here, he's actually cooking the pak choi

0:27:110:27:15

for a Chinese airline,

0:27:150:27:17

so we have Chinese chefs specifically for the Chinese airlines,

0:27:170:27:21

and we do the same throughout the kitchen,

0:27:210:27:24

we'll have specific chefs for specific airlines on route specifics,

0:27:240:27:27

like India, Middle East, Africa and the Americas.

0:27:270:27:30

Rather than you and I, who would have an idea of what would go on with a stir fry,

0:27:300:27:35

I guess our knowledge isn't quite the same as Mr Lee's?

0:27:350:27:37

No, no. I mean, you do get...

0:27:370:27:41

Specific food does get westernised over time,

0:27:410:27:44

so what we have to do is menu develop

0:27:440:27:47

using authentic Chinese ingredients,

0:27:470:27:50

using Chinese chefs to Chinese recipes,

0:27:500:27:53

based on the customer.

0:27:530:27:55

This is an impressive piece of kit you've got.

0:27:550:27:57

This has been brought in especially for us from Hong Kong.

0:27:570:28:01

Mainly because the ones that are built in Europe and the UK

0:28:010:28:04

don't get that specific power.

0:28:040:28:06

If you have a look at the water on top there,

0:28:060:28:09

that is to cool the whole work station down because it gets too hot.

0:28:090:28:14

You need that pure heat to get the spices going,

0:28:140:28:17

to get the herbs going, and to get the full flavour through.

0:28:170:28:21

To use a very good analogy,

0:28:210:28:24

they've got the power of a jet engine, that gas under there.

0:28:240:28:27

-I've never used one of these, I'd like to have a go.

-Yes, of course.

0:28:270:28:30

-Mr Lee, would you let Simon have a go?

-Yeah, OK.

0:28:300:28:34

This is fantastic, the power you can feel in this fella.

0:28:360:28:40

It's like a jet engine actually firing up under it,

0:28:400:28:43

which gives you that instant heat

0:28:430:28:46

that actually generates the flavours.

0:28:460:28:48

The Chinese always like those sort of flavours.

0:28:480:28:52

What about things like the safety of stuff like this?

0:28:520:28:56

What do you do in terms of safety checks?

0:28:560:28:58

What we have to do is once the dish is finished,

0:28:580:29:02

we will go in and probe it to make sure it meets the correct core temperature

0:29:020:29:06

based on our food safety standards.

0:29:060:29:08

And, just like in my kitchens,

0:29:080:29:10

food has to be above 85 degrees to be safe.

0:29:100:29:13

With this, we're going to be up at 95,

0:29:160:29:21

so that can now come off

0:29:210:29:22

because we want to be careful we don't overcook it.

0:29:220:29:25

As you can still see, it's got the colour,

0:29:250:29:28

-still looking nice and fresh, nice and vibrant.

-Beautiful.

0:29:280:29:33

I tell you what, there's some very, very lucky customers this time.

0:29:330:29:37

This stir-fry is destined to be served on tomorrow's flight from Heathrow to Hong Kong.

0:29:370:29:42

That is, if it passes the taste test at the top table.

0:29:440:29:47

Interesting. So what's this then?

0:29:490:29:52

What we do here is the top table testing.

0:29:520:29:54

The chef de parties of the kitchen taste every product that is cooked.

0:29:540:29:59

-Every day?

-Every product, every day. Seven days a week, 365 a year.

0:29:590:30:04

What they do then is they put that in this sheet here, sign it off.

0:30:040:30:10

The chef signs it off first, then the chef de partie

0:30:100:30:13

and then I'll come up with the quality control team

0:30:130:30:16

and we'll countersign to see if it's right.

0:30:160:30:18

That could mean tasting up to 800 dishes daily!

0:30:180:30:22

If you'd like to help yourself to something to eat.

0:30:220:30:25

It's a skilled job because food tastes different in the air.

0:30:250:30:28

Our taste buds are dulled by up to 30% by altitude,

0:30:300:30:34

so plane food must be anything but plain.

0:30:340:30:37

That's delicious.

0:30:380:30:40

That's the lamb Berber for the Middle Eastern routes.

0:30:400:30:43

-Once things have been cooked...

-Yeah.

0:30:430:30:45

..it must be important to get them right down to temperature to stop bacteria forming.

0:30:450:30:49

It does.

0:30:490:30:51

The chef that brings the sample here also goes to this table,

0:30:510:30:54

where he writes down the core temperature to start off with.

0:30:540:30:58

From there, we walk through into the blast chiller.

0:30:580:31:00

-Can we look in the blast chiller?

-Of course.

0:31:000:31:03

Chilly in here!

0:31:100:31:11

Now, blast chilling.

0:31:110:31:13

Why do we blast-chill products rather than allowing them to cool in a normal refrigerator?

0:31:130:31:18

It's all to do with bacteria.

0:31:180:31:19

We cannot allow the food to stay hot for long because as it comes down,

0:31:190:31:23

it allows that optimum temperature for the bacteria to multiply,

0:31:230:31:27

which of course in itself will cause us problems.

0:31:270:31:30

These blast chillers are all about getting the food

0:31:300:31:32

down below eight degrees as quickly as possible

0:31:320:31:36

because once the food is down there, ideally at five degrees or so,

0:31:360:31:39

no bacteria stands a chance.

0:31:390:31:44

If we'd cooked off, say, some salmon,

0:31:440:31:47

what's the time that you have to get that down to a specific temperature?

0:31:470:31:51

The guidelines are between 65 and five degrees within four hours,

0:31:510:31:56

but obviously some things will come down quicker than that.

0:31:560:31:59

You've got to be careful that when you're temperature monitoring,

0:31:590:32:02

you don't allow it to come down too cold

0:32:020:32:04

because these babies are that fierce that they can freeze,

0:32:040:32:08

so the guys that are doing the blast chilling are very important in the industry

0:32:080:32:14

because they can either take it out when it's too hot or take it out when it's frozen.

0:32:140:32:19

Frozen affects the quality.

0:32:190:32:21

It's good on the food safety but on the quality, it's not so good.

0:32:210:32:24

Now the food has reached a temperature where germs can't breed.

0:32:240:32:28

All of it is moved to the assembly area.

0:32:280:32:32

Again, this is chilled to keep bacteria at bay.

0:32:320:32:36

We've seen the whole process from the goods arriving

0:32:360:32:39

to them being cooked, everything going through the system.

0:32:390:32:42

Now, how do you ensure that all the passengers get the same food?

0:32:420:32:47

The assemblers will put the steaks in each individual component,

0:32:470:32:52

which is weighed and based on this touch-screen,

0:32:520:32:55

she'll look at the spec, she'll make a golden sample

0:32:550:32:58

and put it beside the specification so she's got a visual aid

0:32:580:33:02

that she can check, that every one will be virtually the same.

0:33:020:33:06

Obviously your steaks will differ in size, but generally we'll be

0:33:060:33:11

working to the specification which has been agreed by the customer.

0:33:110:33:15

And at this point, are we still looking out for any issues that might arise with the food?

0:33:150:33:21

We'll be looking at quality issues that may have happened in the kitchen.

0:33:210:33:25

They may have overcooked the beans, they may have not mixed correctly the potatoes

0:33:250:33:31

but we have a quality control chef that monitors that anyway

0:33:310:33:34

and feeds back to the production department.

0:33:340:33:37

Obviously this is being assembled cold

0:33:370:33:40

so cooking on the plane, what happens then?

0:33:400:33:42

The girls will actually put the meals together, they'll wrap them

0:33:420:33:46

and they'll put on the ovens.

0:33:460:33:48

The ovens then will be put on the trolleys, taken from here

0:33:480:33:52

and put on the aircraft, where the crew will actually heat them up,

0:33:520:33:55

ready for the passenger to eat.

0:33:550:33:58

From this point on, the food is kept in these chilled oven trolleys.

0:33:580:34:03

Throughout its trip to the plane, Food Fighters must maintain the chill chain,

0:34:050:34:11

so that everything stays cool in dispatch and on to the lorries.

0:34:110:34:14

And if you think you face a lot of checks before flying,

0:34:190:34:23

it's nothing compared to your dinner.

0:34:230:34:26

Pizza, fried chicken or maybe a Chinese.

0:34:360:34:38

We all have our favourites when it comes to fast food

0:34:380:34:41

and if the figures are to be believed, we eat it in abundance.

0:34:410:34:46

As a nation, we spend up to £7 million a day on takeaways

0:34:460:34:50

so our Food Fighters need to make sure our money's going into safe hands.

0:34:500:34:54

Let's catch up with the two environmental health officers

0:34:540:34:57

battling to keep food safety at the top of the takeaway menus.

0:34:570:35:00

It's mid-afternoon in Oxford.

0:35:050:35:07

The town's fast-food restaurants are gearing up for another busy night.

0:35:070:35:12

Environmental health inspector Richard Kuziara continues his fight

0:35:130:35:18

to make sure quick also means quality.

0:35:180:35:21

Whatcha.

0:35:210:35:22

Today he's checking up on Branos Fried Chicken

0:35:220:35:25

to see if its good three-star rating is deserved.

0:35:250:35:30

The risks with fried food are really quite low.

0:35:300:35:34

Because it's often pressure cooked at extremely high temperature,

0:35:340:35:38

the chances of getting food poisoning from something like this is fairly limited.

0:35:380:35:43

But they've got shish kebabs and things like that,

0:35:430:35:47

so handling of raw products, making sure it's cooked properly.

0:35:470:35:51

When there's a big queue and people have had a few to drink and want it fast,

0:35:510:35:55

that's when there's pressure to perhaps put stuff out too early,

0:35:550:35:58

so it'll be interesting to see how they deal with that.

0:35:580:36:01

Richard's first impressions are promising.

0:36:010:36:04

Already it's looking smarter than when I was last here.

0:36:040:36:08

With such a high turnover of food,

0:36:110:36:13

takeaway temperature control is vital.

0:36:130:36:15

Richard's keen to make sure the thermometers here are working by comparing readings.

0:36:170:36:23

Let's do the same one and then we'll see what it comes out as

0:36:230:36:26

and we'll see if they roughly come out the same.

0:36:260:36:29

The temperature's good, that's the main thing.

0:36:290:36:33

Yeah. It's working.

0:36:340:36:36

So yours is good enough.

0:36:360:36:39

The poultry's perfect. Time to catch up with the kebabs.

0:36:390:36:44

Kebabs are cooked from the outside in, so it's important any doners they dish out are done so with care.

0:36:480:36:54

When did this go on? When will it get thrown away?

0:36:540:36:56

What happens to it at the end of the night? That kind of stuff.

0:36:560:36:59

We sell every day one of these.

0:36:590:37:02

So every day, you have a fresh one?

0:37:020:37:05

Every day, fresh one.

0:37:050:37:06

OK, good. Right.

0:37:060:37:08

Do you cook it for a certain amount of time? Do you cut into it?

0:37:100:37:14

-No. We cut them into small slices and we see everything is ready.

-OK.

0:37:140:37:21

And you do that with all of them or just some of them?

0:37:210:37:24

-All of them.

-OK.

0:37:240:37:26

So you cut into it and check it's thoroughly cooked? Good.

0:37:260:37:29

What I'm concerned about is when you're busy,

0:37:290:37:32

a lot of people come in and they've had a few drinks.

0:37:320:37:35

There's pressure to serve it quickly, that you're just...

0:37:350:37:38

-We always check it.

-OK, good.

0:37:380:37:41

Next up, hand washing,

0:37:430:37:46

and this takeaway really is cleaning up in this area.

0:37:460:37:49

The basin is operated by knee.

0:37:490:37:52

I like the way you've got the no-hands.

0:37:530:37:56

What we've got here is with chicken, it's really often a very heavily contaminated product

0:37:580:38:04

just cos of the nature of the way chicken's produced,

0:38:040:38:08

so here they're covering all the chicken, handling it lots.

0:38:080:38:14

The last thing you want is all chicken blood, salmonella,

0:38:140:38:18

getting all over tap handles.

0:38:180:38:21

What we've got here is a knee-operated wash-hand basin.

0:38:210:38:24

The opportunity for cross-contamination is much reduced.

0:38:240:38:30

Very rare that people put their knee in the food.

0:38:300:38:34

Branos seems to be up there with the best takeaways

0:38:370:38:40

but will this good news continue when Richard heads out back?

0:38:400:38:45

Right.

0:38:450:38:47

Over at the Marmaris in Gainsborough, Lincolnshire,

0:38:470:38:50

Richard Hutchinson's inspection is turning into a game of two halves.

0:38:500:38:55

While outside scored a bit of an own goal, inside is faring much better.

0:38:550:39:01

-When was that last pulled out?

-Sunday.

0:39:030:39:07

The level of dirt underneath there is what I would expect from Sunday to Thursday.

0:39:070:39:12

Although he's scouring for trouble spots,

0:39:160:39:19

he's aware the place can't be spotless all the time.

0:39:190:39:23

They've got a business to run.

0:39:230:39:25

We don't expect them to spend all their time on cleaning

0:39:250:39:28

cos they wouldn't be selling anything.

0:39:280:39:30

After looking at all the obvious places,

0:39:300:39:33

Richard take a gander at some hard to reach ones.

0:39:330:39:35

It's not just what you can see, it's what you can smell.

0:39:350:39:39

You start to get a slight stagnant water smell in these areas,

0:39:390:39:42

but this one's fine, no issues at all.

0:39:420:39:46

With Richard's visit at an end...

0:39:460:39:49

-Any other questions? OK with that?

-Yeah, I'm fine, thank you.

0:39:490:39:53

..It's a good result for the owner.

0:39:530:39:56

He's pleased to keep his four stars and that Richard is keeping him on his toes.

0:39:560:40:01

I'm happy. Finally he came and he's happy on many things.

0:40:010:40:07

Of course we've got a couple of mistakes

0:40:070:40:10

and we need to do that and sort that out.

0:40:100:40:12

They seem to be aware of all the important things.

0:40:150:40:18

They were aware of cleaning,

0:40:180:40:21

making sure that the place is clean and tidy.

0:40:210:40:24

It was a bit disappointing that they haven't really got any written practices and procedures

0:40:240:40:29

but generally as businesses go, that was quite decent.

0:40:290:40:33

Back in Oxford, it's another mixed bag.

0:40:360:40:40

These temperatures are really good. Excellent.

0:40:400:40:42

While everything in the kitchen is looking rosy...

0:40:420:40:46

Let's have a look.

0:40:460:40:48

The backyard has one or two thorns.

0:40:480:40:50

It's always a horrible area, this, isn't it?

0:40:500:40:53

OK.

0:40:530:40:56

This is for the oil.

0:40:560:40:57

HE SIGHS OK.

0:40:570:41:00

Right, what I'm concerned with here is rats coming.

0:41:000:41:03

Bins like that, that's a proper rat snack that.

0:41:030:41:08

-Have you had any problems?

-No.

0:41:080:41:10

I can't believe, with this much food, there's not rats. It's not great,

0:41:100:41:14

but the main thing is they're not inside.

0:41:140:41:16

It's often a grey area over who should clean up communal spaces.

0:41:190:41:23

The takeaway or the landlord. But someone has to do it.

0:41:230:41:27

It's just this area, I'd really like to see that cleaned up.

0:41:270:41:30

At the end of the day, it's your business, so...

0:41:300:41:34

So although the inside is good, the situation outside is letting this place down,

0:41:360:41:41

but can it redeem itself with how the food is stored?

0:41:410:41:45

-So this is just defrosting?

-Yeah.

-OK.

0:41:450:41:48

It's good you're doing it in the fridge.

0:41:480:41:50

So everything on this side is all ready to eat?

0:41:500:41:54

And your raw stuff you keep separate over here?

0:41:540:41:57

-Yes.

-That's very good.

0:41:570:41:58

With the inspection over, Richard can now deliver his verdict.

0:41:580:42:03

The scores on the doors, that gives you 25.

0:42:030:42:06

That gives you three stars again.

0:42:060:42:08

So overall, you're good.

0:42:080:42:11

The chances of you causing food poisoning are low, yeah?

0:42:110:42:13

But what I'm bothered about is that yard out the back

0:42:130:42:17

might attract rodents and if you've got rodents, that's a disaster.

0:42:170:42:20

But, you've come out as good, so you've kept your three stars so I'm pleased about that.

0:42:200:42:25

I always like it when people manage to maintain their stars.

0:42:250:42:30

It's a big thing, it's their business.

0:42:300:42:34

So putting people down is not something I relish.

0:42:340:42:36

It's good to see people are listening to you,

0:42:360:42:38

and that standards are being maintained.

0:42:380:42:41

For Branos, their hat-trick of three stars still stands.

0:42:410:42:45

But Richard's hoping by the next visit, they'll have cleaned up the backyard

0:42:450:42:50

and be well on their way to adding a fourth.

0:42:500:42:54

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0:43:040:43:08

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0:43:080:43:11

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