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We're a nation of food lovers, and today there's more choice than ever. | 0:00:03 | 0:00:07 | |
Whether you are eating in or taking away, | 0:00:07 | 0:00:09 | |
there's always the chance that something can go wrong. | 0:00:09 | 0:00:13 | |
So it's a good job there's a whole army of people | 0:00:13 | 0:00:17 | |
working hard to keep us safe. | 0:00:17 | 0:00:18 | |
They are the Food Fighters. | 0:00:18 | 0:00:21 | |
Coming up today... | 0:00:44 | 0:00:46 | |
Meals in minutes, but what goes into ensuring | 0:00:46 | 0:00:48 | |
our TV dinners are completely safe to eat? | 0:00:48 | 0:00:51 | |
High-risk catering at a county show. | 0:00:51 | 0:00:54 | |
Got nine barbecues under cover in one place | 0:00:54 | 0:00:58 | |
and customers are cooking their own food? | 0:00:58 | 0:01:01 | |
-There are always raised eyebrows. -I know. | 0:01:01 | 0:01:04 | |
And from fields to our fridge. | 0:01:04 | 0:01:06 | |
Will this unpasteurised cheese get the thumbs up? | 0:01:06 | 0:01:10 | |
Food safety and hygiene is mega-critical here | 0:01:10 | 0:01:13 | |
because I'm dealing with a raw product - raw cheese, raw milk. | 0:01:13 | 0:01:16 | |
'We Brits have been buying ready-prepared meals since the late 1970s. | 0:01:24 | 0:01:28 | |
'And the variety now on offer is simply staggering. | 0:01:28 | 0:01:32 | |
'From Chinese are to Italian, Indian to British classics - | 0:01:32 | 0:01:36 | |
'it's possible to eat our way around the world | 0:01:36 | 0:01:39 | |
'with dishes cooked in minutes.' | 0:01:39 | 0:01:40 | |
We all lead hectic lives, | 0:01:45 | 0:01:47 | |
and when cooking something from scratch isn't an option, | 0:01:47 | 0:01:49 | |
many of us reach for products from this aisle in our supermarket. | 0:01:49 | 0:01:53 | |
The ready meal market is big business. | 0:01:53 | 0:01:55 | |
Even though the products are convenient, they have to undergo | 0:01:57 | 0:02:00 | |
rigorous hygiene checks to ensure that they're safe to eat. | 0:02:00 | 0:02:03 | |
'Here at this food factory in Southall, West London, | 0:02:04 | 0:02:07 | |
'they make as many as 200,000 ready meals every day. | 0:02:07 | 0:02:12 | |
'On the production line for Sainsbury's supermarkets | 0:02:12 | 0:02:15 | |
'is one of our national dishes - chicken tikka masala. | 0:02:15 | 0:02:18 | |
'And making sure this yummy curry doesn't give us a dicky tummy | 0:02:18 | 0:02:23 | |
'is this Food Fighter. | 0:02:23 | 0:02:25 | |
'Alec Kyriakidis is the supermarket's head of safety. | 0:02:25 | 0:02:29 | |
'Today he's conducting one of his regular inspections here, | 0:02:29 | 0:02:33 | |
'to make sure the ready meals are being made safely.' | 0:02:33 | 0:02:36 | |
'First stop, goods in. | 0:02:37 | 0:02:39 | |
'Handling a very high-risk product.' | 0:02:39 | 0:02:42 | |
All right, so chicken comes in, what do we look for? | 0:02:44 | 0:02:48 | |
What does it look like, what does it smell like, | 0:02:48 | 0:02:51 | |
is it slimy, blood spots - there's no blood spots on there. | 0:02:51 | 0:02:54 | |
You are looking for things you wouldn't want such as gristle or bone. | 0:02:54 | 0:02:58 | |
We certainly don't want any bone in a product. | 0:02:58 | 0:03:02 | |
'The chicken pieces are also weighed here to ensure they are the right size. | 0:03:02 | 0:03:05 | |
'To big and the chicken might not be thoroughly cooked, | 0:03:05 | 0:03:08 | |
'increasing the risk of food poisoning.' | 0:03:08 | 0:03:11 | |
Chicken has been subject to many health scares over the years. | 0:03:11 | 0:03:14 | |
The main dangers from a piece of raw chicken are what? | 0:03:14 | 0:03:17 | |
Most people know that raw chicken is something you need to handle very carefully. | 0:03:17 | 0:03:21 | |
The two key microbiological safety concerns | 0:03:21 | 0:03:24 | |
are salmonella and campylobacter. | 0:03:24 | 0:03:26 | |
Salmonella is a lot lower than it ever has been in raw poultry | 0:03:26 | 0:03:29 | |
but it still can be there. | 0:03:29 | 0:03:31 | |
Campylobacter is there quite frequently, | 0:03:31 | 0:03:34 | |
therefore we all know it has to be cooked properly | 0:03:34 | 0:03:37 | |
and you have to make sure that you don't cross-contaminate | 0:03:37 | 0:03:40 | |
between the raw chicken and the cooked chicken. | 0:03:40 | 0:03:42 | |
'Spices are the key ingredient in any curry, | 0:03:44 | 0:03:47 | |
'so I'm following my nose to the most aromatic room in the factory.' | 0:03:47 | 0:03:51 | |
Ah! Look at this! | 0:03:52 | 0:03:55 | |
This is glorious. | 0:03:55 | 0:03:57 | |
The smell in here is fantastic. | 0:03:57 | 0:04:00 | |
You get cloves, cardamom, cumin, coriander, garam masala, | 0:04:00 | 0:04:05 | |
lovely cinnamon bark in there, dried chillies. It's just beautiful. | 0:04:05 | 0:04:09 | |
'But while you might imagine these would be very low risk, | 0:04:09 | 0:04:12 | |
'the vibrant colours could signal danger.' | 0:04:12 | 0:04:14 | |
I suppose that because all of these spices are imported | 0:04:17 | 0:04:22 | |
then there are still health and safety issues here. | 0:04:22 | 0:04:25 | |
Absolutely. I think you can't take anything for granted. | 0:04:25 | 0:04:29 | |
You might remember many years ago the issue with Sudan 1, | 0:04:29 | 0:04:32 | |
where people were adding illegal dyes to some of the spices. | 0:04:32 | 0:04:37 | |
You can see the vivid colours here, there is the risk | 0:04:37 | 0:04:42 | |
that people could actually try for example to add Sudan 1 | 0:04:42 | 0:04:46 | |
to really make that red more vibrant. | 0:04:46 | 0:04:48 | |
These will be subject to testing particularly for chemical | 0:04:48 | 0:04:51 | |
and microbiological hazards | 0:04:51 | 0:04:53 | |
that could be present associated with them. | 0:04:53 | 0:04:56 | |
Now I've got all of these in front of me and they are all going to be measured, I want to get cooking now. | 0:04:56 | 0:05:01 | |
Let's go through and see how it's all brought together in the pan. | 0:05:01 | 0:05:04 | |
'I absolutely love cooking curry, | 0:05:08 | 0:05:11 | |
'and how they create the tikka masala ready meal | 0:05:11 | 0:05:14 | |
'isn't so different to how I'd make it. | 0:05:14 | 0:05:17 | |
'For the marinade I'd add my spice mix and yoghurt... ' | 0:05:17 | 0:05:22 | |
' ..before adding my chicken.' | 0:05:24 | 0:05:26 | |
'But obviously one thing I don't do | 0:05:30 | 0:05:32 | |
'is make curry on such an industrial scale, | 0:05:32 | 0:05:35 | |
'and here they're using a catering cement mixer to do it.' | 0:05:35 | 0:05:38 | |
The whole idea is to really maximise the interaction | 0:05:38 | 0:05:42 | |
between the marinade and the chicken, | 0:05:42 | 0:05:44 | |
because what that does is it helps you absorb all that flavour into the chicken very quickly. | 0:05:44 | 0:05:49 | |
What's happening temperature-wise at this point? | 0:05:49 | 0:05:52 | |
When the chicken comes in raw, keeping that temperature down is so important. | 0:05:52 | 0:05:56 | |
-Are we still fairly cold at this point? -Absolutely. | 0:05:56 | 0:05:59 | |
They tumble for about half-an-hour maximum. | 0:05:59 | 0:06:02 | |
They'll go back into the chiller, they'll be held there just to stabilise for another half-hour | 0:06:02 | 0:06:07 | |
and then they'll be straight on the line to be cooked. | 0:06:07 | 0:06:10 | |
Once the chicken is marinated it's flame-grilled in one of these huge ovens. | 0:06:12 | 0:06:18 | |
When it comes out the other side its core temperature is monitored | 0:06:18 | 0:06:21 | |
to make sure it's cooked through. | 0:06:21 | 0:06:24 | |
'Elsewhere in the factory, the masala sauce is being cooked up. | 0:06:24 | 0:06:29 | |
'But it's in the pilau rice where the next food poisoning nasty could be lurking.' | 0:06:32 | 0:06:37 | |
Rice is one of those things I think a lot of people don't realise | 0:06:37 | 0:06:42 | |
how dangerous it can be in terms of getting food poisoning. | 0:06:42 | 0:06:47 | |
Yes. There are inherent risks with rice, particularly when you are cooking it on a large scale. | 0:06:47 | 0:06:52 | |
Most people think you are cooking it, you are boiling it, | 0:06:52 | 0:06:55 | |
and therefore nothing is a problem afterwards, everything is killed. | 0:06:55 | 0:06:58 | |
But there are some spore-forming bacteria that can remain. | 0:06:58 | 0:07:02 | |
Once the rice is then cooked, | 0:07:02 | 0:07:04 | |
if you leave it for too long it stays warm and moist. | 0:07:04 | 0:07:09 | |
-Perfect conditions for bacteria. -Perfect conditions. | 0:07:09 | 0:07:12 | |
Those spores germinate and grow, and as a consequence you can be ill. | 0:07:12 | 0:07:16 | |
'To stop bacteria growing, the rice is spread evenly on these trays | 0:07:17 | 0:07:21 | |
'before being whisked through to the massive blast chiller.' | 0:07:21 | 0:07:25 | |
The aim of the blast chiller is actually to blow cool air over it | 0:07:25 | 0:07:28 | |
to take the heat out of it very quickly | 0:07:28 | 0:07:30 | |
and to get it to a temperature where those bacteria aren't going to grow. | 0:07:30 | 0:07:34 | |
So does that mean now, because this is now a cooked product, | 0:07:34 | 0:07:37 | |
that the next stage for us is to move into the high-risk side? | 0:07:37 | 0:07:41 | |
Absolutely. Let's go and get changed into high-risk kit. | 0:07:41 | 0:07:43 | |
I love a bit of danger, Alec, I love a bit of danger. | 0:07:43 | 0:07:48 | |
Coming up... | 0:07:51 | 0:07:52 | |
Vital advice at the County Show. | 0:07:52 | 0:07:55 | |
I normally sacrifice one burger, breaking it open to make sure | 0:07:55 | 0:07:59 | |
it's cooked all the way through and the juices are running clear. | 0:07:59 | 0:08:01 | |
Very important, because if it's pink, it's trouble. | 0:08:01 | 0:08:05 | |
'But first, despite the recent credit crunch, eating out is more popular than ever in the UK. | 0:08:10 | 0:08:15 | |
'But even if a restaurant is recommended by a newspaper or website review, | 0:08:15 | 0:08:19 | |
'it's worth knowing if it hits the highs when it comes to hygiene. | 0:08:19 | 0:08:24 | |
'So we've been following environmental health officers up and down the country. | 0:08:24 | 0:08:28 | |
'And it's their job to make sure your evening out won't buy you | 0:08:28 | 0:08:32 | |
'a case of food poisoning.' | 0:08:32 | 0:08:34 | |
'Leigh-on-Sea, Essex. | 0:08:39 | 0:08:41 | |
'In a one-time working boatyard sits The Boatyard restaurant. | 0:08:41 | 0:08:46 | |
'It offers a fine dining experience with estuary views, | 0:08:46 | 0:08:51 | |
'and goes down well with locals and tourists. | 0:08:51 | 0:08:54 | |
'Today, Environmental Health Officer Steve Ramm has sailed in | 0:08:54 | 0:08:59 | |
'to make sure there's no chance of anyone getting sick.' | 0:08:59 | 0:09:03 | |
On the website that gives scores for restaurants we find this one is | 0:09:03 | 0:09:08 | |
giving the highest number of hits, so that's a sign of how popular it is. | 0:09:08 | 0:09:12 | |
When it received its last inspection about a year ago, | 0:09:12 | 0:09:15 | |
despite its popularity on the ratings | 0:09:15 | 0:09:17 | |
it only got a description of broadly compliant, which is not alarming | 0:09:17 | 0:09:21 | |
but we'd like to think it could do better than that. | 0:09:21 | 0:09:24 | |
-Hello there. -'Steve meets head chef John.' | 0:09:25 | 0:09:29 | |
That's right, Steve Ramm, Southend Council, how do you do? | 0:09:29 | 0:09:32 | |
'The last inspection here didn't go well. | 0:09:35 | 0:09:38 | |
'So John has been working hard to steer this restaurant in the right direction.' | 0:09:38 | 0:09:42 | |
'John takes Steve to the main food prep area. | 0:09:45 | 0:09:48 | |
'There's plenty of space at The Boatyard. | 0:09:48 | 0:09:50 | |
'Steve thinks he could use it better.' | 0:09:50 | 0:09:52 | |
Yes, in the past we've said if you do raw food on a worktop | 0:09:52 | 0:09:58 | |
and then later on you're doing ready-to-eat food, make sure you sanitise. | 0:09:58 | 0:10:01 | |
That's what we've been saying for a long time. | 0:10:01 | 0:10:04 | |
The new guidance says you ought really to have a separate area, designate a separate area. | 0:10:04 | 0:10:09 | |
I would think you've got... | 0:10:09 | 0:10:10 | |
You've got two sides of a stainless-steel worktop, that should be quite easy. | 0:10:10 | 0:10:14 | |
'Cross-contamination is one of the most common causes of food poisoning. | 0:10:14 | 0:10:18 | |
'Making sure no bugs from raw meat find their way to | 0:10:18 | 0:10:21 | |
'the ready-to-eats means safer food on the punters' plates.' | 0:10:21 | 0:10:25 | |
'By the same token, when raw meat is stored | 0:10:26 | 0:10:29 | |
'it should be kept at the bottom, | 0:10:29 | 0:10:31 | |
'so juices don't drip down on to other food.' | 0:10:31 | 0:10:34 | |
-Cooked meats. -Yeah. -Sauces. | 0:10:34 | 0:10:37 | |
So once again you've thought about the fact we've got raw meats at the bottom where they should be, | 0:10:37 | 0:10:41 | |
cooked meats at the top where they should be, and sauces in the middle. | 0:10:41 | 0:10:45 | |
-Everything is separate. -OK. | 0:10:45 | 0:10:48 | |
'The fridge temperature should be no higher than eight degrees Celsius. | 0:10:48 | 0:10:53 | |
'Anything higher would allow harmful bacteria to grow. | 0:10:53 | 0:10:56 | |
'Steve is happy with all but one fridge.' | 0:10:56 | 0:11:00 | |
I'm actually getting eight and nine, which is what this is saying. | 0:11:00 | 0:11:04 | |
'This fridge is more of a storage space for low risk foods, so it's not a major issue.' | 0:11:04 | 0:11:08 | |
But you do need to keep an eye to make sure you bring it back to below eight. | 0:11:08 | 0:11:13 | |
'Steve has to use all his findings to come up with an overall score. | 0:11:16 | 0:11:19 | |
'The food fighters grade every outlet from 0 - 5.' | 0:11:19 | 0:11:23 | |
I think I've seen all I need to see today. | 0:11:25 | 0:11:28 | |
'At its last inspection The Boatyard just kept its head above water with a two. | 0:11:28 | 0:11:34 | |
'John is desperate to climb the ladder.' | 0:11:34 | 0:11:36 | |
I've been as honest and as positive as I possibly can. | 0:11:40 | 0:11:43 | |
I've played by the books, I've done everything they've told me to do | 0:11:43 | 0:11:47 | |
and I hope that reflects in the report. | 0:11:47 | 0:11:49 | |
'Moment of truth time.' | 0:11:50 | 0:11:52 | |
-This is my report form. -'Will The Boatyard have won a few more stars?' | 0:11:52 | 0:11:55 | |
And it confirms, as we've discussed as we've gone around, | 0:11:57 | 0:12:01 | |
that you have made some improvements since the last inspection. | 0:12:01 | 0:12:05 | |
You've gone from a two to a four, which is described as good. | 0:12:05 | 0:12:08 | |
'So it's four for The Boatyard, and with a few more improvements | 0:12:08 | 0:12:11 | |
'this restaurant could easily achieve five.' | 0:12:11 | 0:12:15 | |
I'm pretty happy. We've got four stars, a score of four. | 0:12:19 | 0:12:23 | |
It's a massive improvement to when she last come in, | 0:12:23 | 0:12:26 | |
which was pretty shocking. | 0:12:26 | 0:12:28 | |
But obviously the next step is now five stars, | 0:12:28 | 0:12:30 | |
and that's what I'm looking forward to getting. | 0:12:30 | 0:12:33 | |
'From Essex to one of the world's foremost learning institutions - | 0:12:36 | 0:12:41 | |
'Oxford University.' | 0:12:41 | 0:12:43 | |
'In the new biochemistry building, | 0:12:49 | 0:12:50 | |
'there's a popular cafe serving hungry science students. | 0:12:50 | 0:12:54 | |
'Students and good food don't normally go together, | 0:12:54 | 0:12:58 | |
'but like any restaurant, this one will have to make the grade.' | 0:12:58 | 0:13:01 | |
How you doing? | 0:13:01 | 0:13:03 | |
'So Food Fighter Richard Kuziara is taking a trip down memory lane.' | 0:13:05 | 0:13:09 | |
I always enjoyed being a student. | 0:13:09 | 0:13:11 | |
It's coming back to me now. | 0:13:11 | 0:13:13 | |
Good. Want a job? | 0:13:13 | 0:13:15 | |
'Catering manager Karen fills him in on what they do here.' | 0:13:17 | 0:13:22 | |
We have at least one or two hot other choices. | 0:13:22 | 0:13:26 | |
Today, we've got cannelloni and we've got fish. | 0:13:26 | 0:13:29 | |
OK. And again, that's all prepared on the day. | 0:13:29 | 0:13:33 | |
-That's all prepared fresh every day. -OK. Great. Nice. | 0:13:33 | 0:13:37 | |
'Health inspections can be as nerve-wracking as exams, but Karen's calm.' | 0:13:37 | 0:13:42 | |
I've had no problems about this. You know, everyone was saying "Oh, they're coming." | 0:13:42 | 0:13:47 | |
I said, "Don't worry about it. Do what you do. | 0:13:47 | 0:13:49 | |
"If you're doing something wrong, we'll find out | 0:13:49 | 0:13:53 | |
"and we can put it right." | 0:13:53 | 0:13:55 | |
'And Richard's giving it a big tick so far.' | 0:13:55 | 0:13:58 | |
The whole thing just is like really bright and airy and lovely, isn't it? | 0:13:58 | 0:14:02 | |
'Especially when he gets a load of the supersized butties.' | 0:14:02 | 0:14:07 | |
That's a sandwich and a half, that, isn't it? | 0:14:07 | 0:14:10 | |
Definitely a man's sandwich. Excellent. | 0:14:10 | 0:14:12 | |
You've got stuff for the skint students as well. That's all good. | 0:14:12 | 0:14:16 | |
'Time for some science, then, in the biochemistry building. | 0:14:16 | 0:14:19 | |
'Richard aims his laser to check fridge temperatures.' | 0:14:19 | 0:14:22 | |
The temperature inside, yeah, is good. | 0:14:22 | 0:14:25 | |
'It's full marks so far for front of house.' | 0:14:25 | 0:14:28 | |
-This looks really nice. -Thank you. -I wasn't expecting it to be quite such nice home-prepared stuff. | 0:14:28 | 0:14:34 | |
I thought, well, you know, it's... yeah, yeah. | 0:14:34 | 0:14:37 | |
'But when Richard heads into the kitchen... ' | 0:14:37 | 0:14:39 | |
-Right. You want to come round this way? -Yeah, please. | 0:14:39 | 0:14:43 | |
'Will the raw elements pass the test?' | 0:14:43 | 0:14:45 | |
-Later... -You can't wash your hands in it. It's too hot. | 0:14:49 | 0:14:52 | |
'Will Oxford University's cafe make the grade?' | 0:14:52 | 0:14:56 | |
You do need hot water, but you don't want it too hot. | 0:14:56 | 0:14:58 | |
If it's too hot, it's going to scald your hands. | 0:14:58 | 0:15:01 | |
'Now, most milk and cheese that we buy has been pasteurised. | 0:15:04 | 0:15:08 | |
'This extreme heating kills off any dodgy lurking bacteria, | 0:15:08 | 0:15:11 | |
'but some cheese makers believe that unpasteurised or raw milk can give a better flavour. | 0:15:11 | 0:15:16 | |
'Now that might be true, but how can we be sure that this cheese is safe to eat?' | 0:15:16 | 0:15:21 | |
'This is Mrs Kirkham's Dairy near Preston in Lancashire. | 0:15:27 | 0:15:30 | |
'Here they handle every stage of cheese production.' | 0:15:30 | 0:15:33 | |
'From the cows in the field... | 0:15:35 | 0:15:37 | |
'to milking in the parlours... | 0:15:37 | 0:15:40 | |
'to the final big cheese.' | 0:15:40 | 0:15:43 | |
'The boss here is a firm believer in using unpasteurised milk.' | 0:15:44 | 0:15:49 | |
My name's Graham Kirkham, and I make a raw milk unpasteurised Lancashire cheese. | 0:15:51 | 0:15:57 | |
Food safety and hygiene is megacritical here, | 0:15:57 | 0:16:01 | |
because we're dealing with a raw product. Raw cheese, raw milk. | 0:16:01 | 0:16:05 | |
'But aren't Graham's methods of cheese-making risky? | 0:16:05 | 0:16:10 | |
'Well, today he should find out because a Food Fighter has come calling. | 0:16:10 | 0:16:14 | |
'Simon Neighbour is an Environmental Health Officer from Preston Council, | 0:16:15 | 0:16:20 | |
'and he's here to inspect the dairy.' | 0:16:20 | 0:16:22 | |
-Hey, Graham. -'Before the inspection begins, | 0:16:22 | 0:16:25 | |
'it's vital the pair don't introduce any contaminants into the dairy.' | 0:16:25 | 0:16:29 | |
As we've come up the path earlier on, there could have been | 0:16:29 | 0:16:32 | |
anything on the path that picks up contaminations. | 0:16:32 | 0:16:35 | |
So stick the wellies on, they'll go through the foot bath more easily, | 0:16:35 | 0:16:38 | |
and you just make sure the footwear is sanitised and don't introduce any bacteria into the processing area. | 0:16:38 | 0:16:44 | |
'Wellied up, they can enter. | 0:16:44 | 0:16:46 | |
'The cheese-making at Mrs Kirkham's is very hands-on. | 0:16:46 | 0:16:50 | |
'So the first critical step for Simon | 0:16:50 | 0:16:53 | |
'is to check that hand-washing is up to scratch.' | 0:16:53 | 0:16:56 | |
So here we're just making sure we've got | 0:16:56 | 0:16:59 | |
hot and cold or appropriately mixed water. So that's a nice temperature. | 0:16:59 | 0:17:03 | |
If it's too cold, you tend not to wash your hands for very long. | 0:17:03 | 0:17:06 | |
Soap, obviously. | 0:17:06 | 0:17:08 | |
Something you can then dry your hands on. | 0:17:08 | 0:17:11 | |
You've then got an alcohol gel, | 0:17:11 | 0:17:12 | |
which is excellent for giving a final clean and sanitise the hands. | 0:17:12 | 0:17:19 | |
'Now it's time to inspect the key areas. | 0:17:22 | 0:17:25 | |
'Once the cows are milked, their milk passes through a big tank into this room. | 0:17:25 | 0:17:30 | |
'It's here that the cheese-making magic begins.' | 0:17:30 | 0:17:35 | |
We add a culture, called starter, which looks like a natural yoghurt. | 0:17:35 | 0:17:40 | |
That goes in, then 20 minutes later you put a rennet in, | 0:17:40 | 0:17:43 | |
which basically sets the milk. | 0:17:43 | 0:17:45 | |
Looks like a blancmange. Which creates this sort of a thing. | 0:17:45 | 0:17:49 | |
Makes it set like that. | 0:17:49 | 0:17:51 | |
The curds will sink and the whey will come to the top. | 0:17:51 | 0:17:55 | |
In about another hour's time, we'll drain all this off | 0:17:55 | 0:17:58 | |
and we'll just be left with the curds in the bottom. | 0:17:58 | 0:18:02 | |
'The whey is simply a byproduct, and can now be used as animal feed. | 0:18:02 | 0:18:06 | |
'The remaining curd is the stuff that will eventually become cheese.' | 0:18:06 | 0:18:11 | |
'So Simon must ensure the curd-making methods are safe.' | 0:18:12 | 0:18:16 | |
OK, so just looking at the structure, | 0:18:16 | 0:18:18 | |
and the cleanliness on this, and the state of repair, that's all fine. | 0:18:18 | 0:18:22 | |
There's nothing looking like it's going to flake or be dropping into the milk. | 0:18:22 | 0:18:27 | |
All the welding's good. | 0:18:27 | 0:18:29 | |
'Simon's checks are crucial in keeping cheese-eaters safe from danger microorganisms.' | 0:18:29 | 0:18:35 | |
Those organisms don't affect how the product looks or tastes or smells, | 0:18:35 | 0:18:39 | |
so it could look absolutely fine, | 0:18:39 | 0:18:41 | |
taste fine when you're eating it, no off odours, but those pathogens | 0:18:41 | 0:18:46 | |
can cause illness 12-36 hours later. | 0:18:46 | 0:18:48 | |
With listeria, there's an incubation time of 70 days | 0:18:48 | 0:18:51 | |
between eating the product and it actually making you ill. | 0:18:51 | 0:18:55 | |
So it's keeping an eye on the process, | 0:18:55 | 0:18:58 | |
making sure the cheese develops as you would expect it to do. | 0:18:58 | 0:19:02 | |
'There's no pasteurisation process to kill germs in the milk. | 0:19:02 | 0:19:06 | |
'This makes it all the more important nothing contaminates the milk flow. | 0:19:06 | 0:19:10 | |
'The best way of keeping things clean is thorough, regular test swabs.' | 0:19:10 | 0:19:15 | |
The whole dairy's swabbed, actually, on a weekly basis now. | 0:19:15 | 0:19:19 | |
Tap end. Corners in this vat. | 0:19:19 | 0:19:22 | |
Floor, drains, you know. | 0:19:22 | 0:19:25 | |
'Graham's anti-contamination efforts look thorough. | 0:19:25 | 0:19:29 | |
'They should help stop this curd picking up germs | 0:19:29 | 0:19:32 | |
'before it enters the next stage, the curd bin.' | 0:19:32 | 0:19:36 | |
The purpose of this is to drain more of the whey off, | 0:19:36 | 0:19:39 | |
so we cut this up and we break it to help drainage. | 0:19:39 | 0:19:42 | |
Then we press it again, and we do this sort of three times, | 0:19:42 | 0:19:46 | |
and then it's left till the following morning. | 0:19:46 | 0:19:49 | |
'But draining isn't the only thing going on here. | 0:19:49 | 0:19:53 | |
'Lactic acid is now produced by the live culture in this curd. | 0:19:53 | 0:19:57 | |
'The acid not only adds flavour, but prevents the growth of bad bacteria.' | 0:19:57 | 0:20:03 | |
This is what we made yesterday. | 0:20:03 | 0:20:04 | |
Sort of rubbery curd, no whey left in it. | 0:20:04 | 0:20:08 | |
Nice and dry, nice and squidgy. | 0:20:08 | 0:20:10 | |
-OK. -Plenty of acidity. | 0:20:10 | 0:20:11 | |
1.4 or 14 on the acidity, so that's high, that's really good. | 0:20:11 | 0:20:15 | |
Nice milky smells coming off it. It's good. That's how we want it. | 0:20:15 | 0:20:19 | |
'These high acidity levels are good for the taste - | 0:20:19 | 0:20:23 | |
'and good for safety too. | 0:20:23 | 0:20:25 | |
'What's more, as cheese matures, acidity levels rise. | 0:20:25 | 0:20:30 | |
'This produces an ever-increasing defence against bad bacteria.' | 0:20:30 | 0:20:34 | |
'But the danger of contamination remains throughout. | 0:20:36 | 0:20:40 | |
'These are the cheese presses. | 0:20:40 | 0:20:41 | |
'Used to, well, press cheese, really. | 0:20:41 | 0:20:44 | |
'And they're next on Simon's checklist.' | 0:20:44 | 0:20:48 | |
Because it's a really moist environment, quite steamy, | 0:20:48 | 0:20:51 | |
rust develops quite quickly, but these are in good condition. | 0:20:51 | 0:20:55 | |
Blue is a good colour, because if any of the paint did flake off and got through the covering, | 0:20:55 | 0:21:00 | |
you'd be able to pick it up straight away. | 0:21:00 | 0:21:03 | |
'And here we are at the very end of the cheese journey and Simon's inspection. The storage room.' | 0:21:03 | 0:21:09 | |
So cheese is turned every few weeks. | 0:21:09 | 0:21:13 | |
'Key for Simon here is the labelling, and of course those all-important temperature checks.' | 0:21:13 | 0:21:18 | |
We keep this room at about 12-14 degrees, | 0:21:18 | 0:21:22 | |
so it's quite warm in some respects. | 0:21:22 | 0:21:24 | |
-We need that bit of warmth, because that's what keeps the starter culture working. -Sure. | 0:21:24 | 0:21:28 | |
Which keeps all the pathogens at bay, which builds up the acidity, | 0:21:28 | 0:21:32 | |
and we also need it to be able to get this rind growth. | 0:21:32 | 0:21:35 | |
If it's too cold we won't get this nice white mould growing. | 0:21:35 | 0:21:39 | |
'And at the end of his inspection, it's feedback time.' | 0:21:39 | 0:21:42 | |
You slightly improved your score on last time. | 0:21:42 | 0:21:45 | |
Pretty much as good as you can get now. Keep doing that. | 0:21:45 | 0:21:47 | |
Keep doing what we're doing. | 0:21:47 | 0:21:49 | |
'Graham may only have a small dairy...' | 0:21:49 | 0:21:52 | |
All right, cheers. | 0:21:52 | 0:21:54 | |
'but when it comes to food safety, he really is a big cheese.' | 0:21:54 | 0:21:58 | |
Yeah, sure, it's a good inspection, | 0:21:58 | 0:22:01 | |
and I hope that the next one will be the same, if not even better. | 0:22:01 | 0:22:04 | |
That's how it is. That's how it has to be. That's how it has to be. | 0:22:04 | 0:22:08 | |
I have to say, this has been one of the hardest things | 0:22:14 | 0:22:16 | |
I've had to do on Food Fighters, because curry is my thing, | 0:22:16 | 0:22:20 | |
and if I'm honest with you, if they sold lager in here, I'd never leave. | 0:22:20 | 0:22:24 | |
When it comes to eating red meat, many people like to eat it rare. | 0:22:29 | 0:22:32 | |
But there's a clear distinction that must be made | 0:22:32 | 0:22:36 | |
between burgers and steak. | 0:22:36 | 0:22:38 | |
Bacteria like E-coli, survive on the outside of the meat | 0:22:38 | 0:22:41 | |
so as long as you cook the outside of the steak or roast beef, | 0:22:41 | 0:22:44 | |
you're going to be OK. | 0:22:44 | 0:22:45 | |
But burgers are a completely different story. | 0:22:47 | 0:22:49 | |
Because they're made of minced beef, | 0:22:49 | 0:22:52 | |
it means that every single grain of the burger has been exposed to those food poisoning nasties. | 0:22:52 | 0:22:57 | |
It's therefore vital that burgers are cooked through. | 0:22:57 | 0:23:00 | |
'It's the second day of the Devon County Show. | 0:23:05 | 0:23:08 | |
'And the crowds are pouring in to sample the local produce. | 0:23:08 | 0:23:12 | |
'There's a lot of high risk outdoor cooking going on here | 0:23:12 | 0:23:15 | |
'but if any vendor plans to cut corners, they'd better think again. | 0:23:15 | 0:23:21 | |
'There's a Food Fighter here | 0:23:21 | 0:23:23 | |
'with a name to strike fear into the heart of any rogue trader. | 0:23:23 | 0:23:27 | |
BUGLE CALL | 0:23:27 | 0:23:29 | |
My name is Dick Turpin | 0:23:31 | 0:23:32 | |
and it's my job to maintain food standards at open-air events. | 0:23:32 | 0:23:36 | |
# Stand and Deliver, your money or your life. # | 0:23:36 | 0:23:43 | |
'Catering steward Dick Turpin needs to check every stall here' | 0:23:43 | 0:23:46 | |
'but it's the red meat and burgers that's his priority.' | 0:23:46 | 0:23:49 | |
We're going to get 90,000 people in three days to feed, | 0:23:49 | 0:23:54 | |
and we take that very seriously. | 0:23:54 | 0:23:57 | |
You're running at 78, when you only need 75. That's all right. | 0:23:57 | 0:24:02 | |
'Dick knows a lapse in standards today would not only be a public health calamity, | 0:24:02 | 0:24:06 | |
'it would also be an economic disaster for the whole Devon Show.' | 0:24:06 | 0:24:11 | |
And that's what? 77? 78? Very good. | 0:24:11 | 0:24:15 | |
One bad bit of publicity on food safety, overnight, | 0:24:15 | 0:24:19 | |
could affect the number of visitors the following day. | 0:24:19 | 0:24:22 | |
'Right, let's get started.' | 0:24:25 | 0:24:27 | |
'At this stand, they don't deliver, but they do bacon, burgers, sausages and beef. | 0:24:27 | 0:24:33 | |
'And it's burgers that Dick needs to keep a keen eye on today. | 0:24:33 | 0:24:36 | |
'Burgers rank amongst the most high-risk food. | 0:24:39 | 0:24:42 | |
'That's because minced beef could contain E-coli. | 0:24:42 | 0:24:46 | |
'E-coli causes sickness, diarrhoea, fever, and can even prove fatal. | 0:24:46 | 0:24:53 | |
'So, your burgers must be cooked throughout | 0:24:53 | 0:24:56 | |
'to kill off this food-poisoning nasty.' | 0:24:56 | 0:24:58 | |
Let's have a look at the burgers today. | 0:25:02 | 0:25:04 | |
Probably the biggest seller on the whole thing. | 0:25:04 | 0:25:07 | |
'Back at the Devon burger stall,' | 0:25:07 | 0:25:10 | |
'and Dick wants to see how they're standing up to the regulations.' | 0:25:10 | 0:25:14 | |
-How often do you do temperature control? -I try and do them regular. | 0:25:14 | 0:25:19 | |
Also, in terms of cooking them, I do like to probe | 0:25:19 | 0:25:21 | |
to check the temperature. | 0:25:21 | 0:25:23 | |
If I cook one batch, | 0:25:23 | 0:25:24 | |
I normally sacrifice one burger, | 0:25:24 | 0:25:26 | |
breaking it open to make sure | 0:25:26 | 0:25:28 | |
it's cooked through | 0:25:28 | 0:25:29 | |
and the juices are running clear. | 0:25:29 | 0:25:31 | |
Very important. If it's pink, it's trouble. | 0:25:31 | 0:25:33 | |
'Now Dick wants to know that burgers aren't left sitting around.' | 0:25:35 | 0:25:39 | |
They come in stacks of eight. | 0:25:39 | 0:25:40 | |
We cook two or three stacks, depending on how busy we are, | 0:25:40 | 0:25:43 | |
serve them, and once they're going really low, | 0:25:43 | 0:25:46 | |
new batch, so that the food's always getting rolled over, | 0:25:46 | 0:25:50 | |
and nothing's getting kept there for too long. | 0:25:50 | 0:25:53 | |
'That's music to Dick's ears, because quick turnover' | 0:25:53 | 0:25:55 | |
'means less opportunity for harmful bacteria to grow.' | 0:25:55 | 0:25:59 | |
OK, we'll just go round to the store, there. | 0:25:59 | 0:26:01 | |
'Before leaving, Dick has a quick butcher's at the storage tent.' | 0:26:01 | 0:26:05 | |
OK, Paul, this is the ambient storage, isn't it? | 0:26:05 | 0:26:08 | |
Any ambient foods are well clear of the floor, | 0:26:08 | 0:26:12 | |
because of vermin or anything else. | 0:26:12 | 0:26:14 | |
OK, Paul, any problems this morning, staffing or anything? | 0:26:17 | 0:26:20 | |
No, everyone's here nice and early, food cooking, ready for a good day at the show. Hopefully. | 0:26:20 | 0:26:26 | |
OK, well, make sure you cook those burgers well. | 0:26:26 | 0:26:28 | |
-Thanks very much. -I'll see you later on. Bye-bye. | 0:26:28 | 0:26:31 | |
'This stall is given the OK to carry on grilling, so Dick can move on. | 0:26:32 | 0:26:36 | |
'With more than 50 vendors operating here today, | 0:26:41 | 0:26:43 | |
'Dick has his work cut out. | 0:26:43 | 0:26:45 | |
'But it's the meat stall that poses the biggest risks. | 0:26:45 | 0:26:48 | |
'And, whereas Dick can be happy that most know how to cook a burger properly,' | 0:26:48 | 0:26:53 | |
'there's one that isn't cooking them at all.' | 0:26:53 | 0:26:56 | |
This is the thing, you know, | 0:26:57 | 0:26:59 | |
it's the first time I've ever seen our visitors cooking their own food. | 0:26:59 | 0:27:03 | |
We're actually serving raw meat to the general public, | 0:27:03 | 0:27:06 | |
to cook themselves. | 0:27:06 | 0:27:07 | |
For all Health and Safety executives coming onto the site new, | 0:27:07 | 0:27:10 | |
for the first time, seeing what we do, | 0:27:10 | 0:27:12 | |
there are always raised eyebrows, as they look round and they think, | 0:27:12 | 0:27:17 | |
"Hang on a minute, we've got nine barbecues, undercover, | 0:27:17 | 0:27:21 | |
"in one place and customers are cooking their own food." | 0:27:21 | 0:27:24 | |
And it slightly puts the fear of God into them. | 0:27:24 | 0:27:28 | |
Once we explain how we manage it, what we do, | 0:27:28 | 0:27:31 | |
what our practices are, they then go away, relaxed. | 0:27:31 | 0:27:35 | |
'The customers are cooking their own dinner. | 0:27:37 | 0:27:40 | |
'Dick wants to know how they do this, safely.' | 0:27:40 | 0:27:44 | |
Run me through it, what happens, if I sit down as a customer, | 0:27:44 | 0:27:48 | |
and have a look at a menu. | 0:27:48 | 0:27:50 | |
OK, so, we do provide guidance to people, | 0:27:50 | 0:27:52 | |
on how to cook their food, we do advise customers that | 0:27:52 | 0:27:56 | |
they should be cooking their burgers until juices run clear. | 0:27:56 | 0:27:58 | |
The burgers, we don't actually probe test. | 0:27:58 | 0:28:01 | |
What we do, burgers we simply do a break test on the burger, | 0:28:01 | 0:28:05 | |
use a set of tongs and just part the meat slightly, | 0:28:05 | 0:28:08 | |
and as soon as the juices run clear, that's then good to serve. | 0:28:08 | 0:28:12 | |
A misnomer amongst people in cooking burgers | 0:28:12 | 0:28:17 | |
is that it's OK to have raw, | 0:28:17 | 0:28:19 | |
but in fact, minced meat has been exposed to the environment | 0:28:19 | 0:28:22 | |
and you can actually get bacteria on the inside. | 0:28:22 | 0:28:25 | |
'So, that's the cooking, but with all this raw meat around, | 0:28:27 | 0:28:31 | |
'failure to keep temperature records would be truly criminal.' | 0:28:31 | 0:28:35 | |
For every show we go to, we record all of our cold food, | 0:28:37 | 0:28:40 | |
and our cooked food temperatures, we record them on this, | 0:28:40 | 0:28:43 | |
to make sure that we keep the right record. | 0:28:43 | 0:28:46 | |
We've got salad bar temperatures, we're allowed to go up to eight, | 0:28:46 | 0:28:49 | |
so five is good, normally, everything else, we keep that four. | 0:28:49 | 0:28:55 | |
-Yes. -And that's showing four there, so that's fine. | 0:28:55 | 0:28:59 | |
'This stall is selling cooked as well as raw meat. | 0:29:00 | 0:29:03 | |
'Dick needs to be convinced there's no cross-contamination. 'This means taking a look out back.' | 0:29:03 | 0:29:10 | |
You're doing well on this storage in the fridge, | 0:29:10 | 0:29:13 | |
you haven't got any food down at floor level. | 0:29:13 | 0:29:15 | |
Well done you. All the best. Thanks. | 0:29:15 | 0:29:18 | |
'It's an ambitious idea, | 0:29:18 | 0:29:20 | |
'but the stall is handling the risks well, | 0:29:20 | 0:29:22 | |
'and Dick thinks they have risen to the outdoor catering challenge.' | 0:29:22 | 0:29:27 | |
Firstly, I was impressed with the computerised recording of the temperatures. | 0:29:29 | 0:29:35 | |
He had the right numbers, and the fact that he keeps a back-up, | 0:29:35 | 0:29:38 | |
so that's all good news. | 0:29:38 | 0:29:41 | |
In terms of how the actual inspection went, very relaxed, | 0:29:41 | 0:29:44 | |
he had no complaints or issues with what we're doing, | 0:29:44 | 0:29:46 | |
so as far as I'm concerned, it's a clean bill of health | 0:29:46 | 0:29:50 | |
and we're good to go. | 0:29:50 | 0:29:51 | |
As the day draws to a close in Devon, | 0:29:59 | 0:30:01 | |
this food fighter is satisfied that the show has been a runaway success. | 0:30:01 | 0:30:06 | |
Thanks to Dick Turpin, knight of the roadshow, | 0:30:08 | 0:30:10 | |
customers can rest assured whether it's their money, or their life, it's in safe hands. | 0:30:10 | 0:30:17 | |
I'm in a food factory discovering how ready-meal curries | 0:30:23 | 0:30:26 | |
are manufactured for Sainbury's. | 0:30:26 | 0:30:28 | |
Their head of safety Alex | 0:30:28 | 0:30:31 | |
has been showing how the dinners are made. | 0:30:31 | 0:30:34 | |
But now I'm about to enter the danger zone. | 0:30:34 | 0:30:36 | |
For the fashion conscious, might I recommend food factory live? | 0:30:39 | 0:30:42 | |
We're in the high risk area and I have natty new footwear | 0:30:42 | 0:30:46 | |
and, as you can all see, I think I'm a redhead. | 0:30:46 | 0:30:49 | |
Here we move from industrial cooking to something we'd all recognise as being in a factory. | 0:30:51 | 0:30:56 | |
The production line. | 0:30:56 | 0:30:58 | |
What are the risks we've got now then? | 0:31:00 | 0:31:03 | |
Essentially we've cooked all of these products. | 0:31:03 | 0:31:06 | |
We now have to treat them as a true ready to eat product. | 0:31:06 | 0:31:09 | |
What we're trying to do is avoid any contamination at this point. | 0:31:09 | 0:31:12 | |
The ladies are wearing gloves, | 0:31:12 | 0:31:14 | |
they have appropriate covering on their hair | 0:31:14 | 0:31:16 | |
and all of this is designed to manufacture this in a hygienic way. | 0:31:16 | 0:31:21 | |
Preventing cross-contamination between low and high risk areas | 0:31:23 | 0:31:26 | |
is crucial in a place like this. | 0:31:26 | 0:31:29 | |
And, to stop germs moving between the two zones, | 0:31:29 | 0:31:32 | |
there's also an invisible food fighter at work. | 0:31:32 | 0:31:35 | |
It's called positive air flow. | 0:31:35 | 0:31:37 | |
I've heard a lot about the positive air flow, what does that mean? | 0:31:37 | 0:31:42 | |
We're trying to push the micro-organisms from here into there. | 0:31:42 | 0:31:46 | |
High risk into low risk? | 0:31:48 | 0:31:49 | |
We don't want anything from the low risk when we've been handling raw chicken. | 0:31:49 | 0:31:53 | |
-We don't want any coming here. -How do you know it works, then? | 0:31:53 | 0:31:56 | |
Well, I'll show you, watch this bit of paper. | 0:31:56 | 0:31:59 | |
Ah... | 0:32:00 | 0:32:02 | |
You can see how the air is blowing everything out of this room | 0:32:03 | 0:32:06 | |
and stopping anything coming back from the other room. | 0:32:06 | 0:32:10 | |
Impressive, Alex. Impressive. | 0:32:10 | 0:32:12 | |
The packaged meals are also passed through a metal detector | 0:32:14 | 0:32:17 | |
to check no nuts or bolts have gone into the curry. | 0:32:17 | 0:32:20 | |
It's almost the end of the line. | 0:32:20 | 0:32:22 | |
I think there's something quite exciting about production lines. | 0:32:22 | 0:32:26 | |
I like the way it's all pieced together. | 0:32:26 | 0:32:28 | |
The logistical side of being a chef, it's exciting when you piece | 0:32:28 | 0:32:32 | |
a meal together, whether it be here or in the restaurant. | 0:32:32 | 0:32:35 | |
There we go, look at that. Perfect. | 0:32:37 | 0:32:40 | |
We've got rice, chicken, and sauce on there. | 0:32:40 | 0:32:43 | |
This has been one of the hardest things I've had to do | 0:32:43 | 0:32:46 | |
on food fighters because curry is my thing. | 0:32:46 | 0:32:48 | |
If I'm honest with you, if they sold lager in here, I'd never leave. | 0:32:48 | 0:32:52 | |
Before these Indian meals can be enjoyed with a pint, | 0:32:59 | 0:33:02 | |
they're labelled up | 0:33:02 | 0:33:04 | |
and sent off to the supermarket in temperature-controlled trucks. | 0:33:04 | 0:33:07 | |
But some of them won't be hitting the shelves. | 0:33:08 | 0:33:12 | |
Instead they'll be subject to even more scrutiny | 0:33:12 | 0:33:14 | |
to ensure their fellow curries are safe for us to eat. | 0:33:14 | 0:33:17 | |
So yesterday I got involved in making a chicken tikka masala curry ready meal. | 0:33:17 | 0:33:21 | |
Today I've come to an independent laboratory that tests the cooking instructions on the packet | 0:33:21 | 0:33:27 | |
to ensure that the product is safe to eat. | 0:33:27 | 0:33:29 | |
Road testing some of our favourite ready meals falls to this food fighter. | 0:33:29 | 0:33:33 | |
My name is Sue White. | 0:33:34 | 0:33:36 | |
My job is to make sure the cooking instructions on these ready meals make them safe and tasty. | 0:33:36 | 0:33:42 | |
The cooking instructions on this say, "Place on a non-metallic plate, | 0:33:43 | 0:33:48 | |
"microwave on full power for four minutes, after piercing the lid several times." | 0:33:48 | 0:33:52 | |
And into the microwave. | 0:33:52 | 0:33:54 | |
The first stage is four minutes. One, two, three, four. | 0:33:54 | 0:34:00 | |
-Away we go. -Because the overall time is going to be six and a half. -That's correct. | 0:34:00 | 0:34:04 | |
With chicken, what kind of things can go wrong at this stage? | 0:34:04 | 0:34:08 | |
Occasionally we've had problems with chicken bursting, | 0:34:08 | 0:34:12 | |
chicken exploding, but it doesn't often happen. | 0:34:12 | 0:34:15 | |
-Just from some suppliers. -Why does that happen? | 0:34:15 | 0:34:19 | |
Maybe a high fat sauce, a korma sauce, high fat content. | 0:34:19 | 0:34:25 | |
The microwave reacts all over the place. | 0:34:25 | 0:34:28 | |
We usually rewrite the cooking instructions. | 0:34:28 | 0:34:30 | |
Often add an extra stir so we do it in short, sharp bursts. | 0:34:30 | 0:34:35 | |
Now I must stress exploding poultry is incredibly rare | 0:34:35 | 0:34:39 | |
and with Sue here they'll be no chance of this happening in our homes. | 0:34:39 | 0:34:43 | |
But, as instructed, we give the curry a good stir | 0:34:43 | 0:34:46 | |
and cook for a further two-and-a-half minutes. | 0:34:46 | 0:34:50 | |
Fantastic. OK. | 0:34:50 | 0:34:52 | |
Next stage, it's time to test | 0:34:52 | 0:34:54 | |
if this microwave meal is hot enough to eat and I don't mean spicy. | 0:34:54 | 0:34:58 | |
So we have a set of probes here that we insert into the product. | 0:34:58 | 0:35:04 | |
If I put this into the piece of chicken, | 0:35:04 | 0:35:08 | |
this will test the temperature. | 0:35:08 | 0:35:10 | |
What has to happen from a health and safety point of view, | 0:35:10 | 0:35:12 | |
-we have to hold a minimum of 72 for two minutes. -Yes. -OK. | 0:35:12 | 0:35:17 | |
If the food does this, any harmful bacteria will be eliminated. | 0:35:18 | 0:35:23 | |
-This is holding up really well. -It is, yes. | 0:35:23 | 0:35:26 | |
It looks as if the cooking instructions are spot on for this curry | 0:35:26 | 0:35:29 | |
but that's not always the case. | 0:35:29 | 0:35:32 | |
Why would that maybe not happen? Not sufficient cooking time? | 0:35:32 | 0:35:36 | |
Probably insufficient cooking time. | 0:35:36 | 0:35:38 | |
Sometimes adding half a minute can add several degrees. | 0:35:38 | 0:35:42 | |
You can adjust it up and down, | 0:35:42 | 0:35:45 | |
it's not always as logical as you would imagine it to be. | 0:35:45 | 0:35:48 | |
With the test over, how's our tikka masala measured up? | 0:35:48 | 0:35:52 | |
You can see on this particular product | 0:35:52 | 0:35:54 | |
that the lowest temperature was 78. | 0:35:54 | 0:35:56 | |
So we've met our criteria of 72 for two minutes. | 0:35:56 | 0:36:00 | |
But there's one final test to ensure this curry is fit for you to eat. | 0:36:00 | 0:36:04 | |
There's a plate, just dive in. | 0:36:06 | 0:36:08 | |
Do you know what? I'm going to dive in. | 0:36:08 | 0:36:10 | |
-It's tender, succulent? -Mmm. -Nice and moist? | 0:36:13 | 0:36:16 | |
-I'm happy with that, are you? -I think that's excellent. | 0:36:16 | 0:36:19 | |
OK, you can go now. There's nothing to see here. | 0:36:23 | 0:36:27 | |
There you have it, start to finish, it's now on the supermarket shelf. | 0:36:31 | 0:36:35 | |
Look, hundreds of ready meals | 0:36:35 | 0:36:36 | |
and now you can rest assured that every single time you pick one off the shelf, | 0:36:36 | 0:36:40 | |
the tests that its gone through means it's going to be safe and delicious to eat. | 0:36:40 | 0:36:44 | |
With more than 30,000 restaurants in the UK, | 0:36:52 | 0:36:56 | |
many people are spoilt for choice. | 0:36:56 | 0:36:58 | |
But when you can't see the food being prepared, or cooked, | 0:36:58 | 0:37:01 | |
how can you be sure that a restaurant or cafe's hygiene standards are up to scratch? | 0:37:01 | 0:37:05 | |
Thankfully, food fighters up and down the country are ensuring that they make the grade. | 0:37:05 | 0:37:10 | |
We're back at Oxford University. | 0:37:13 | 0:37:15 | |
It's produced prime ministers, Nobel Prize winners and Olympic champions. | 0:37:15 | 0:37:21 | |
And in the new biochemistry building, | 0:37:22 | 0:37:25 | |
it's producing some pretty decent grub. | 0:37:25 | 0:37:27 | |
That's a sandwich and half, isn't it? | 0:37:27 | 0:37:30 | |
That's what environmental health officer, Richard, thinks so far. | 0:37:32 | 0:37:36 | |
I do like a little bit of Bakewell tart. | 0:37:37 | 0:37:39 | |
Now he's looking behind the scenes and his first concern here is the hot water. | 0:37:41 | 0:37:46 | |
You can't wash your hands in it, it's too hot. | 0:37:47 | 0:37:50 | |
It's coming out at 60 degrees. | 0:37:50 | 0:37:53 | |
Great to blast bacteria but not great for us. | 0:37:53 | 0:37:56 | |
Hand washing is one of the most important ways of avoiding cross-contamination in the kitchen. | 0:37:56 | 0:38:01 | |
You do need hot water but you don't want it too hot. | 0:38:01 | 0:38:04 | |
If it's too hot, it's going to scald your hands. | 0:38:04 | 0:38:07 | |
Having to put the plug in, put the cold water in, put the hot water in. | 0:38:07 | 0:38:12 | |
It's going to take ages, it's not conducive to easy hand washing. | 0:38:12 | 0:38:17 | |
So I'm going to recommend, this is purely a recommendation, | 0:38:17 | 0:38:21 | |
that they have a single lever mixer tap on. | 0:38:21 | 0:38:24 | |
They can knock up with the back of a hand and the water will come out something like 43 degrees. | 0:38:24 | 0:38:30 | |
Now Richard turns to the temperature of the food. | 0:38:32 | 0:38:35 | |
What happens, Sam, if you don't get the temperature you want? | 0:38:36 | 0:38:40 | |
-Put it back in. -Put it back in. Fine. | 0:38:40 | 0:38:42 | |
Top marks to the chef and the storage area is also first class. | 0:38:44 | 0:38:48 | |
The swankiest storeroom I've seen in a while, this. | 0:38:49 | 0:38:54 | |
It's nice you've got the space, isn't it? | 0:38:54 | 0:38:55 | |
It's one of the problems I perennially see in Oxford. | 0:38:55 | 0:39:00 | |
All the space gone at the front and then no room out the back at all. | 0:39:00 | 0:39:04 | |
-This is just your freezer, is it? -Yes. -Good. | 0:39:04 | 0:39:07 | |
It should be minus 18 or colder. | 0:39:09 | 0:39:12 | |
For Richard, this is all cool. In fact, too much so. | 0:39:13 | 0:39:17 | |
I'm happy with that. It's too cold to stay in here too long. | 0:39:19 | 0:39:22 | |
We stay in the warm, nice places when we're doing visits. | 0:39:22 | 0:39:25 | |
Now it's results time. Richard will award a score out of five. | 0:39:28 | 0:39:32 | |
Your systems and procedures are good, your food safety management stuff's good. | 0:39:34 | 0:39:38 | |
You've done your hygiene training. There are no contraventions. | 0:39:38 | 0:39:42 | |
-You'll be pleased to know you've got five stars. -Wow! | 0:39:42 | 0:39:45 | |
The highest one you can get. Thank you very much. It's a lovely kitchen. | 0:39:45 | 0:39:50 | |
What's more important is the way you're running it. | 0:39:50 | 0:39:52 | |
If it was badly run, you'd still only be... | 0:39:52 | 0:39:56 | |
You could still get zero stars on a brand new kitchen like this. | 0:39:56 | 0:40:00 | |
-Thank you. -Thank you very much. -Much appreciated. | 0:40:00 | 0:40:03 | |
I'm going to buy a sandwich off you. I'm absolutely starving. | 0:40:04 | 0:40:07 | |
Over in Westcliff-on-Sea in Essex is The Estuary. | 0:40:09 | 0:40:14 | |
This restaurant serves up salads and grills. | 0:40:14 | 0:40:16 | |
On this promenade, a good safety reputation | 0:40:16 | 0:40:19 | |
could make the difference when it comes to pulling in the punters. | 0:40:19 | 0:40:23 | |
Steve is in the middle of his inspection with his head chef. | 0:40:23 | 0:40:27 | |
I can see stainless steel, which is good. | 0:40:29 | 0:40:31 | |
It's quite well organised, | 0:40:31 | 0:40:33 | |
you've got a hand basin close to the preparation surfaces. | 0:40:33 | 0:40:36 | |
To minimise the risk of spreading germs, | 0:40:37 | 0:40:39 | |
it's best to use paper towels. | 0:40:39 | 0:40:41 | |
If you've got this roll of towel, which is very good, | 0:40:43 | 0:40:45 | |
what are these cloths used for? | 0:40:45 | 0:40:48 | |
-I just use these to hold the trays and stuff. -OK. | 0:40:48 | 0:40:53 | |
I haven't got any problem using it to hold hot handles, | 0:40:53 | 0:40:55 | |
or even cleaning the floor, | 0:40:55 | 0:40:58 | |
but I'm a bit concerned to see it on this stainless steel top because that's not a good place to keep it. | 0:40:58 | 0:41:03 | |
Despite the hiccup, this kitchen is pretty clean. | 0:41:06 | 0:41:10 | |
Yeah, you show me. | 0:41:12 | 0:41:13 | |
And the chef is very much a spray, wipe and throw-away man. | 0:41:13 | 0:41:17 | |
Take it out, wipe it, yeah. Just a little tip about that. | 0:41:17 | 0:41:22 | |
If you read what it says on these things, you need to give it contact time. | 0:41:22 | 0:41:26 | |
Yeah, I know. | 0:41:26 | 0:41:28 | |
This means the amount of time you leave the spray to work | 0:41:28 | 0:41:32 | |
against bacteria before wiping. | 0:41:32 | 0:41:34 | |
When you've got a bit of time to leave this on, | 0:41:35 | 0:41:38 | |
five or ten minutes if you can. But if you haven't got that time, | 0:41:38 | 0:41:42 | |
still use it because half a minute or so is better than not using it. | 0:41:42 | 0:41:46 | |
Now Steve wants to see Refki's ingredients. | 0:41:48 | 0:41:52 | |
-The Cajun chicken. -Right, that's got a flavouring, it's marinating. | 0:41:54 | 0:41:59 | |
-It's marinating. The date is there. -Right. | 0:41:59 | 0:42:04 | |
When it comes to cross-contamination from raw meat, the risks are low here. | 0:42:04 | 0:42:09 | |
When you go to use these, what would happen | 0:42:09 | 0:42:12 | |
when you come to use one of these? | 0:42:12 | 0:42:15 | |
-I put it on the grill. -On the grill from there. -You want me to put on? -No, no. | 0:42:15 | 0:42:20 | |
-There's almost no preparation with chicken happening on these worktops. -No, no, no. | 0:42:20 | 0:42:24 | |
No, that's good. That's good. | 0:42:24 | 0:42:25 | |
-Inspection over. -I think I'm satisfied that I've seen enough. | 0:42:27 | 0:42:32 | |
-Now it's just a question of those scores. -Five, very good. | 0:42:32 | 0:42:35 | |
-So, hopefully, you'll like to put that in the window. -Thank you very much. | 0:42:35 | 0:42:39 | |
So a good set of inspections all round. | 0:42:40 | 0:42:42 | |
It's certainly great to know, that regardless of what restaurant reviews you read, | 0:42:42 | 0:42:47 | |
the food fighters have been there first. | 0:42:47 | 0:42:49 | |
Bye. | 0:42:50 | 0:42:52 | |
Subtitles by Red Bee Media Ltd | 0:43:13 | 0:43:15 |