Bullet Train Richard Hammond's Engineering Connections


Bullet Train

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Japan's Bullet Train.

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The world's first high-speed railway.

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Still the most technologically advanced in the world.

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In its life, it's shifted the equivalent

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of the entire population of the Earth,

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at nearly 200 miles an hour.

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The Japanese high-speed train is very different from a normal train.

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You don't just add a more powerful locomotive.

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It doesn't even have a locomotive in the traditional sense.

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A normal train can't stand the stresses of high speeds. You need to redesign it.

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In fact, along the way, you'll need to reinvent the wheel.

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And that called for some surprising engineering connections.

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The Bullet Train wouldn't have been possible without...

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ancient chariot racing.

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Oh, my god!

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'Yes, eat your heart out, Ben Hur!'

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A crowbar...

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..a medieval clock...

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That really IS moving.

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The stopping's going to be uncomfortable, obviously.

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..a 19th-century luxury car...

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My wheels on my train just can't get enough grip to get me moving.

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..and the electric telegraph.

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Any sign of an earthquake?

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-Yeah there's something coming.

-Right, quick!

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Japan. A rugged land of volcanic mountains

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and devastating earthquakes.

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Most of the population is squeezed into some of the largest cities on the planet.

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Getting around the country is a challenge.

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Space for roads is restricted.

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And to move all the travellers by air,

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three jumbo jets would have to take off every 5 minutes.

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So, the Japanese chose the train for mass transport.

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They transformed the humble train

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into an iconic and sophisticated engineering marvel.

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This is the N700 bullet train,

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latest in a line of pioneering, high-speed trains.

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Well, it even looks fast, which it is.

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Close on 200 miles an hour, 300 km an hour in regular service.

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But if you think it's all about what happens here, at the pointy end, you'd be wrong.

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It's much more radical than that.

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The whole thing is a system, designed to get up to speed,

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then to corner safely and comfortably,

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even to stop automatically if there's an earthquake.

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It is quite a train.

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How do you turn a normal train into a bullet train?

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It starts with the simplest thing...

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..the shape of the wheels.

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You would think the one place where a wheeled vehicle

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would have no problems at all is a straight piece of track like this.

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I mean, you've got wheels, rails, no bends, what can possibly go wrong?

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In fact, everything can go wrong if the wheels are the wrong shape.

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I mean, it's still round, round is good in a wheel,

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but it's the part that touches the track here, that makes contact,

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that is absolutely critical.

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Without the help of a medieval clock,

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a high-speed train could simply throw itself off the rails.

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No need to take my word for it,

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because I've brought my very own carriage to the Hammond Railways proving ground

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for its inaugural journey, to test its wheels.

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It's not a grand design. It doesn't even have its own power,

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but that doesn't matter, because I've got a powerful winch

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to drag it along this dead straight piece of track at speeds up to 50mph.

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Unfortunately, Hammond Railways don't stretch to basic amenities, like seats.

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That's one of the reasons why I won't be riding on my carriage.

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The other reason is, well, it doesn't have any brakes. I did say it was basic.

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It'll be brought to a complete and probably quite sudden halt by that barrier down there.

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On the plus side, this does have everything we need

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to show just what high-speed train engineers are up against.

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Namely, we've fitted it with these, train-style wheels.

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They're exaggerated, yes, but just like real train wheels, they're conical,

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angled where they rest on the track.

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They might look pretty odd, but according to Paul Allen, an expert in wheel dynamics,

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they'll show clearly what happens to real trains travelling at speed.

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Finally, Hammond Rail is offering a feature never before seen on trains,

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basketballs on poles.

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They'll show how the carriage moves.

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He's revving his V8 muscle car from the 1970s.

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Here he goes.

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As it speeds down the track at about 40 miles an hour,

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the carriage starts rocking from side to side.

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It's called hunting oscillation.

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I can see, is that why the top of these posts are moving side to side?

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Yeah, you can see it hunting a bit now.

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That's not gone at all well for it, has it? That's a bad thing.

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The kind of thing you need to avoid in a real train.

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And this isn't just a problem for Hammond Rail.

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Real trains have derailed on straight track,

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and the repeated sideways movement can also damage the track itself,

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like this one in Germany.

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Wobbling along a dead straight track is the fault of those cone-shaped wheels.

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So they don't seem like such a good idea.

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Why aren't they flat?

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-The problem with flat wheels is we need to get round a curve.

-Yeah.

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So if we try and do that with flat wheels,

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I've got my flat wheel here, if we run it down the track....

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-It works, it doesn't work.

-It doesn't work.

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But, we all know train wheels, they're round

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but then they have a flange on them that keeps them in the track.

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Flanges are the metal lips that sit down the side of the tracks.

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We could put flanges on the wheels, but the trouble is

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the wheels would be guided around the curve

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purely on these flanges and they'll wear them out

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and wear the sides of the rails out and it'll all be wrecked.

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-Very quickly.

-Very quickly, yes.

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So it's back to those conical wheels.

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Someone clever came along and thought if we put some cone angles,

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we might be able to get this to go round a curve.

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Go on then. Somebody came up with this!

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So it's off, that's where the other one got to...

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and it's just, well it works, clearly.

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-That's just its shape that's sending it round.

-Exactly, yes.

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A cone rolling on its side turns in a circle and train wheels use this principle.

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As it goes round a bend, the train is thrown out

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and the outside wheel effectively gets bigger,

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making a sort of cone which turns the train.

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But, because conical wheels can effectively change size,

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they can make trains unstable, even on straight track,

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causing that hunting oscillation we saw,

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especially at bullet-train-type speeds.

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The solution is an engineering compromise.

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What we try and do is get just the right amount of cone angle

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to get us round curves we need to get round, but no more than that.

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So, there will be an optimum amount of slope - cone -

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-for a train that's going to go faster?

-Yes.

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Very high speed trains have very low amounts of cone angle,

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or conicity, and slower trains have more conicity.

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So, the slope on a conventional train wheel is flattened for the bullet train.

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The angle is halved.

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Each wheel is precision-machined to the perfect angle.

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And what's good enough for a bullet train

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is good enough for Hammond Rail.

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I'm exchanging my extreme conical wheels for flatter ones.

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I've also added some weight to try and stop it derailing again.

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I admit Hammond Rail doesn't offer a complete service yet.

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No return tickets. You have to push yourself back to the station.

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Inconvenient, but cheap.

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Here he goes.

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So, what we're looking for here is a steady ride.

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Nice ride, no hunting.

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-That's perfectly happy.

-That is going quick, actually.

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God, that really IS moving.

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Er, the stopping's going to be uncomfortable, obviously,

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in a real situation.

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The flatter wheels have eliminated hunting oscillation.

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Look how steady the basketball tell-tales are.

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My carriage travelled straight and true on the rails,

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which means it can go really fast.

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But, still, nowhere near as fast as a bullet train.

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For those speeds, the engineers couldn't just rely on flatter wheels to avoid hunting oscillation.

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They needed a two-part solution,

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the second part of which lay at the heart of a medieval clock.

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Before clocks were invented, time was pretty fluid.

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But, medieval monks wanted regular prayer times.

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They needed precise clocks.

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And that particular prayer was answered for them around the middle of the 15th century

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with the invention of a new type of clock.

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The device that transformed clock making, monastic life

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and, ultimately, the bullet train, was this, the coiled spring.

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There's one in here in this clock, as well.

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As you wind it, it coils itself around itself tighter and tighter

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and that's storing energy.

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Then, as it unwinds itself slowly, that energy is released,

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and that energy is used to turn the gears and cogs

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that turn the hands and tell us the time.

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And, with a little bit of tweaking, this horological motor

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would go on to help solve the problem of hunting oscillation on the bullet train.

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Because coiled springs are also good for suspension systems.

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By stretching and squashing, they smooth out bumps in the road,

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as car mechanics discovered in the early 20th century.

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And train engineers adopted the same idea.

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Coiled springs, in fact, are particularly good for trains,

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because they don't just absorb up-and-down motion,

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they also dampen side-to-side rocking.

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On the bullet train,

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coiled springs absorb the energy of the hunting oscillation.

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Stiffer springs absorb more energy,

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so they dampen the sideways movement, so the train can't rock as violently.

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Right, they are actually building trains here,

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so I'll get out of their way.

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Thanks to some punctual monks and clever watchmakers,

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the engineers were able to design a train undercarriage

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that stops it hunting, shaking from side to side at high speeds.

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With flatter wheels, the train rolls so straight

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that it wears an almost perfect line along the rails.

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The machining of the wheels is the beginning of the journey for the bullet train.

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It ends up like this - a brand-new bullet train.

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And, once built, it's ready to take its first high-speed journey.

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I wonder if they've left the keys in...?

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Ha ha! Here it is, the business end.

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I'm guessing... Flat out at, what, close to 200 mph, 300 kph.

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Being a train driver is quite exciting again.

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This might be the workshop but it is actually wired up and ready to go. It'll be driven out of here...

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but not now, not by me.

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Probably just as well they didn't leave the keys.

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But what happens when you do switch the train on?

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To move at all, let alone reach breakneck speeds,

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the bullet train needs power.

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And it gets all the power it needs in the form of electricity

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from overhead lines.

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The connection between the wire

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and the train is this device along here,

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the pantograph.

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So electricity flows in, through those few square centimetres,

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where it touches the wire, and from there, down into the train.

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To feed enough power, engineers faced a choice

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between a faster or a bigger electrical flow.

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Stepping up the voltage, or boosting the current.

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In a lab that looks more like the set of a sci-fi movie,

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Manchester University professor, Ian Cotton,

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shows the demands big currents make.

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So, Ian, talk me through this. I'm guessing

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current is going to go around there somewhere?

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Yes, we have a transformer fresh from the mains

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and in this loop we get a high current.

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All right. Well, fire it up then, is it working now?

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It will do, you'll see the numbers on the ammeter go up

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so we're getting more current flowing through.

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So this is the quantity of amps flowing through here?

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Oh, hang on, look already! This wire is getting hot.

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What's happening?

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High amps - a big current - overload the thin wire.

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It heats it up to the point of complete failure.

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So if you have very, very high currents, you need to use a very big

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piece of metal to let the current flow.

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So we'd need much bigger than this?

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Absolutely, it'd be very, very big and very, very heavy.

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To carry enough current for the bullet train,

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the overhead wires would have to be huge,

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thicker than a man's arm and enormously expensive.

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Totally impractical for train lines that run for hundreds of miles.

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The only other way to give the train the juice it needs

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was to up the flow, the voltage.

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Train lines usually carry 1,500 or 3,000 volts.

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Nowhere near enough for a bullet train.

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So the engineers increased it to 25,000 thousand volts.

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But with such a gigantic voltage, any break in the circuit

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between the wire and pantograph can be catastrophic.

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The pantograph has, well, just one job, really -

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to maintain that contact with the wire overhead.

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But it is quite an important job because lose that contact

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and you lose power, which would be inconvenient.

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Worse, you might damage the train.

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If the pantograph loses contact, it causes an arc.

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In the safety of a high voltage lab an arc looks very pretty.

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Woo! So what are we seeing here?

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This is something called a Jacob's Ladder

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and we're making a high-voltage arc which is travelling up.

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Arcing happens when there's a break in a high-voltage circuit.

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In a Jacob's Ladder, there's a gap in the circuit

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between the two poles.

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The voltage is so high that it turns the gap into plasma,

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super-heated air.

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And plasma is very hot, close to 10,000 degrees C,

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making arcs very dangerous indeed.

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That's arcing that we're looking at?

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Exactly, so that's what would happen

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if the pantograph moved away from the actual wire.

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Arcing does happen on normal trains.

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Here, icy overhead wires are breaking the circuit.

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But the higher the voltage, the more arcing is a problem.

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In this demonstration I'm going to play the pantograph,

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to see what happens to my paper train when the connection is broken.

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So this is a demonstration of the potential bad side of high voltage.

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Yeah, so the copper bar is at high voltage. If you touch that

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-pole to it and move it away, you'll make a high-voltage arc.

-OK.

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There we go.

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But when it gets near to things...

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Ah-ha, yeah, straight away that's...

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Do you know, I can see the downside there.

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What's happened is it's set fire to my train, quite badly.

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OK, so it's no surprise that the plasma arc ignites a paper train.

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But it can also damage a real train and its overhead wires.

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To prevent damage that could take whole lines out of action,

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the engineers needed a pantograph that would not lose contact

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with the overhead wire.

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And the key to their solution lies in this...

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This is just a crowbar. Well, a lever.

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And used in the right way,

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it can keep the pantograph pressing against the wire no matter what.

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Which is a good thing, cos you really don't want to mess about

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with dodgy connections and massively powerful electrical supplies.

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Levers are essentially pretty simple devices.

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There's something long, like this,

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that pivots around a fulcrum, like that.

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The longer the lever, the more it can lift.

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So to move something heavy like this anvil,

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I'm going to need a longer lever.

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Yeah, that... That should do the job.

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In place, and well, that's... that's easy.

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It was the Greek scientist, Archimedes,

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who first worked out the significance of the distance

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between fulcrum and where the force acts on a lever.

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He reckoned, famously, that with a long enough lever he could move the Earth.

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Though he would, of course, have needed somewhere to stand to do it.

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The bullet train's unique pantograph acts like a lever, too.

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A spring pulls the pantograph up.

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If the spring contracts, it pulls with less force.

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To compensate, a cunning mechanism automatically lengthens a lever,

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increasing the force.

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The whole thing is a compensatory mechanism

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and the result is a constant pressure against that wire.

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And so far they've been able to keep the trains supplied

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with high-voltage power without frying the pantographs.

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With power on board, the engineers faced their next challenge...

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..how to convert the power to speed.

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And in particular, how to make a train fast from a standing start.

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It needs the right balance of power and grip.

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Making something fast isn't just about making it more powerful,

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you need to consider its weight too. Light is good,

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that's why they don't make fast cars out of lead, you may have noticed.

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But here's a thing - you can make something too light.

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If a vehicle's too light,

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it can't grip the ground enough to get traction,

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which is how things like cars and trains turn engine power into movement.

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Without traction, you're not going anywhere,

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no matter how big your engine.

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To demonstrate, I've created my own train

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and a very slippery track for it to run on.

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Yeah, well, as I think you can see,

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no matter how much power I use, how much oomph I give it - and I'm giving it plenty -

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my wheels on my train just can't get enough grip to get me moving.

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In fact, sometimes the more power I use, the worse it gets.

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My train doesn't have good traction

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because it's too light to grip properly.

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Of course, real trains don't run on skid pans,

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but they too can suffer from not having enough traction.

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One way to improve traction is to increase weight,

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especially if the added weight is over the driven wheels,

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which in the case of this pick-up, is the rear wheels, here at the back.

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All of which means that lot needs to go in there.

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So carry on, I'll be...here.

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Isn't it great when everyone pulls together?

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Team effort.

0:22:460:22:48

There we go, the last bag in place, I did all of that. There.

0:22:500:22:55

Those bags then, the weight right over the driven wheels at the back of the truck.

0:22:550:22:59

Time to test it.

0:22:590:23:01

I, well, OK, we, have added about half a tonne above the rear axle.

0:23:030:23:08

No contest.

0:23:150:23:16

Same skid pan, more weight, better grip, better traction.

0:23:160:23:20

But the last thing you want to do to a train designed for speed is add weight.

0:23:220:23:29

Instead, bullet train engineers found the solution to their traction problems

0:23:290:23:35

in an early luxury racing car, the Lohner-Porsche.

0:23:350:23:39

In 1899, Ferdinand Porsche, yes, that Porsche,

0:23:410:23:45

designed a pioneering car in which each wheel was driven by a separate motor.

0:23:450:23:50

The first four-wheel drive.

0:23:500:23:52

And, as off-roaders the world over know,

0:23:540:23:57

with more driven wheels, you get better traction.

0:23:570:24:00

I'm going to need to modify this vehicle.

0:24:040:24:06

Right, that's done, this truck is now four-wheel drive.

0:24:090:24:13

With more wheels driving, it should grip.

0:24:130:24:17

And it does.

0:24:180:24:20

Making all four wheels driven means better traction, without added weight.

0:24:200:24:25

And the Japanese did exactly the same with the Bullet Train,

0:24:350:24:38

flipping the traditional train around completely.

0:24:380:24:43

Conventional trains use locomotives,

0:24:430:24:46

big, heavy powerhouses that pull or push the other carriages along.

0:24:460:24:50

But the bullet train engineers have, kind of, turned that principle on its head

0:24:500:24:53

because the pointy carriages at the front

0:24:530:24:56

and the very back of this train have no engines.

0:24:560:25:00

Instead, all the other carriages do. It's called the multiple unit system

0:25:000:25:04

and on this train, 14 of the 16 carriages have their own motors, in here.

0:25:040:25:10

Each motor drives two wheels,

0:25:100:25:12

so it is, by my reckoning, 112-wheel drive.

0:25:120:25:15

Good traction without the extra weight

0:25:200:25:22

means it can accelerate suitably quickly for a bullet train.

0:25:220:25:26

All thanks to a 19th-century four by four.

0:25:270:25:30

The next challenge for the engineers was how to keep that speed up round corners.

0:25:330:25:38

Cornering too fast is a problem for any vehicle.

0:25:400:25:43

This is Dave.

0:25:490:25:50

He and his motorcycle sidecar

0:25:530:25:55

are going to be the guinea pigs in my new challenge.

0:25:550:25:58

This, by the way, isn't just an awkward-to-get-at refreshment system,

0:26:010:26:04

this water is part of the experiment. It's science. Take it away.

0:26:040:26:07

Can Dave and the drinks complete my slalom course?

0:26:130:26:16

Now we come to the first turn.

0:26:190:26:22

Here we go!

0:26:220:26:23

Dave and I go one way and the drinks go the other.

0:26:230:26:27

I'm going to be thirsty, I mean... Dave!

0:26:290:26:33

That's all my drinks gone!

0:26:330:26:35

No big surprises there, OK, but in the interests of science

0:26:350:26:38

we must dot the I's and cross the T's.

0:26:380:26:40

We all know the feeling, if you've ever been round

0:26:400:26:43

any corner at speed, when you feel you're being pushed to the side.

0:26:430:26:46

It's called centrifugal force, and, basically,

0:26:460:26:49

it's because you, your body as an object,

0:26:490:26:52

wants to carry on going in a straight line, but the car,

0:26:520:26:55

or bike, is pulling you that way.

0:26:550:26:57

So, relative to it, you feel a force throwing you that way.

0:26:570:27:01

And centrifugal force can have deadly consequences.

0:27:050:27:09

In Osaka, in 2005, a commuter train took a bend too fast

0:27:110:27:15

and flew off the tracks.

0:27:150:27:17

107 people died.

0:27:220:27:23

Thankfully, derailment is rare.

0:27:250:27:29

But tight bends and high speeds produce strong centrifugal forces.

0:27:290:27:34

Bullet train engineers didn't want to slow the trains down.

0:27:340:27:39

To get round the problem,

0:27:390:27:41

they turned to some of the very first wheeled vehicles...

0:27:410:27:45

TRUMPETS BLARE

0:27:450:27:47

..chariots.

0:27:470:27:49

Ancient charioteers knew how to corner quickly

0:27:510:27:54

without flying off track and so do their modern counterparts.

0:27:540:27:58

This is a modern chariot, a scurry.

0:28:000:28:03

Jeff Osborne is our Ben Hur.

0:28:030:28:06

And these are his ponies, Zig and Zag.

0:28:060:28:09

So what am I going to do?

0:28:090:28:10

What you're going to do, you're going to keep the cart stable.

0:28:100:28:14

I thought I was just being a passenger? I was going to read a book.

0:28:140:28:17

No, you're not going to read a book. You're going to lean this way and that way.

0:28:170:28:21

-So if I get it wrong?

-We'll roll over.

0:28:210:28:23

These modern charioteers race round twisty courses, with lots of cornering.

0:28:250:28:30

And to keep the scurry stable, usually Alison sits on the back and leans into the turns.

0:28:310:28:38

But today, I'm doing it. No pressure then.

0:28:380:28:42

Never let go.

0:28:420:28:44

-If a pony trips, you'll be straight out the back.

-Bad. So one, two, lean.

0:28:440:28:50

One, two, lean, and I lean the way into the turn as far as I can?

0:28:500:28:54

If the wheel starts coming off the ground, you lean further.

0:28:540:28:58

So, after that frankly terrifying briefing, we're off.

0:29:000:29:04

This is nice, I like this speed. This is fast enough.

0:29:040:29:08

Leaning into bends reduces the centrifugal force that pushes us outwards.

0:29:280:29:33

This balances the carriage

0:29:350:29:37

and allows Zig and Zag, like their ancient counterparts, to corner faster.

0:29:370:29:41

It's a technique first recorded by ancient Greek author Homer

0:29:410:29:46

in his epic account of the Trojan War - The Iliad.

0:29:460:29:50

Ancient charioteers couldn't possibly have known

0:29:500:29:52

about the Newtonian laws of inertia and centrifugal force.

0:29:520:29:55

How could they? They hadn't been invented yet.

0:29:550:29:57

But somehow they instinctively knew that leaning helps you turn faster.

0:29:570:30:02

I'm sure it looks lovely, but it's really frightening.

0:30:040:30:07

But what about my prototype mobile bar?

0:30:090:30:12

To see if leaning is the key to success,

0:30:140:30:16

I've fired Dave and drafted in Frank.

0:30:160:30:20

So, I am going to try this again.

0:30:200:30:22

I am determined to crack my motorcycle mobile refreshment system solution.

0:30:220:30:26

I'm going to use this, which is a rather different

0:30:260:30:28

motorcycle and sidecar outfit, because this one tilts.

0:30:280:30:33

I'm ready, sir!

0:30:330:30:36

This sidecar tilts instantly and effortlessly as it corners,

0:30:440:30:48

keeping my drinks firmly in place.

0:30:480:30:51

Ha ha!

0:30:510:30:52

That is astonishing!

0:30:520:30:54

Ben Hur was clearly onto something.

0:30:540:30:58

Though I'm pretty sure he never foresaw its impact on mobile refreshment systems.

0:30:580:31:03

Science works! Who'd have thought?!

0:31:070:31:09

So, the more they lean,

0:31:120:31:15

the less the force pushing outwards on sidecars, chariots and trains.

0:31:150:31:22

To make trains lean, tracks are banked, inclined into the bend.

0:31:220:31:27

And that worked well, for older, slower trains.

0:31:290:31:34

But bullet trains are so fast they need to lean even further into bends.

0:31:340:31:40

Bullet train engineers didn't need to wait

0:31:400:31:43

for reports from uncomfortable passengers to know

0:31:430:31:46

that banking alone isn't enough.

0:31:460:31:50

This simulator can replicate the sensations of the bullet train

0:31:500:31:52

travelling at any speed, on any kind of track.

0:31:520:31:56

Today's experiment - cornering, at nearly 200mph.

0:31:590:32:04

Right now, going in a straight line and I'll admit, I'm completely convinced.

0:32:070:32:11

As far as I'm concerned, I am in a high-speed train.

0:32:110:32:13

And as we go into the bend,

0:32:130:32:15

this has been set up to simulate just a banked track.

0:32:150:32:19

I think, starting to... yep, I can, ooh! Yes!

0:32:250:32:27

Straight away, I can feel that throw me off to the right.

0:32:270:32:32

So banking isn't enough.

0:32:320:32:33

And you can't bank the track any more than this,

0:32:330:32:35

because if you do, well, if a train has to stop on it one day,

0:32:350:32:39

it might fall over.

0:32:390:32:40

Which is where Ben Hur comes to the rescue.

0:32:450:32:48

Computer-controlled airbags under each carriage make the entire bullet train lean.

0:32:490:32:55

As it corners, each section of the N700, the latest bullet train,

0:32:550:33:00

tilts independently at just the right time and by just the right amount.

0:33:000:33:06

On a real bullet train, the effect is quite noticeable.

0:33:060:33:09

Or, in fact, it isn't, and that's kind of the point, isn't it?

0:33:090:33:12

Cos right now, judging by the blur through the windows,

0:33:120:33:15

we're doing the kind of speeds that would present a bit of a problem

0:33:150:33:18

for my tea if there weren't some controlled tilting taking place.

0:33:180:33:21

In fact, I'm so confident, I'm going topless.

0:33:210:33:25

This would be potentially dangerous

0:33:260:33:30

without a very clever train.

0:33:300:33:32

Look at that! It's not going anywhere.

0:33:320:33:35

I wonder if Ben Hur was a tea or a coffee man?

0:33:350:33:37

Nah, coffee, I'm sure of it.

0:33:370:33:39

Thanks to ancient charioteers,

0:33:410:33:43

bullet trains corner 12mph faster, keeping travellers right on time.

0:33:430:33:48

So, bullet trains stay on track. Along straights and around bends.

0:33:590:34:04

As long as the track itself stays in place.

0:34:040:34:08

But you can't bank on that here, as recent events show.

0:34:080:34:14

All trains face a big problem in Japan - earthquakes.

0:34:140:34:18

This is one of the most earthquake-prone lands on the planet,

0:34:180:34:22

and the problem could be much worse at higher speeds,

0:34:220:34:25

because trains and passengers could potentially suffer much greater impacts.

0:34:250:34:31

Equipping their high-speed trains to stay on track through

0:34:310:34:34

an earthquake would be a particular challenge for the engineers.

0:34:340:34:38

Japan is struck by around 900 quakes a year.

0:34:420:34:47

In March 2011, an earthquake measuring nine on the Richter scale,

0:34:470:34:53

the largest ever to hit the country, struck Japan.

0:34:530:34:56

The earthquake's epicentre was 80 miles out to sea

0:34:590:35:02

but it triggered a massive and hugely destructive tsunami.

0:35:020:35:06

To date, more than 25,000 people are dead or missing.

0:35:090:35:13

Earthquakes in Japan pose a real challenge to architects and engineers.

0:35:130:35:18

Of course, the thing that really worries railway engineers

0:35:180:35:21

is the same earthquakes that topple tall buildings

0:35:210:35:24

and rip up roads can derail trains.

0:35:240:35:26

So it's good to know that thanks to the electric telegraph,

0:35:260:35:29

there is a system in place to protect passengers on the bullet train.

0:35:290:35:33

Engineers needed advance warning of earthquakes to slow the trains.

0:35:330:35:39

So they designed the world's very first earthquake warning system.

0:35:390:35:44

The idea was to alert engineers before a quake arrived,

0:35:460:35:50

but in actual practice, this proves to be a problem.

0:35:500:35:54

An earthquake warning system is really only as good

0:35:540:35:57

as the tremor detectors or seismometers.

0:35:570:36:01

To understand the problem, we need an earthquake.

0:36:060:36:10

And back in England, you can wait all day for one to come along.

0:36:100:36:14

But according to earthquake expert, Hugh Hunt, a lake

0:36:150:36:19

and a large weight will replicate the key components of a seismic shock.

0:36:190:36:24

And a precarious tower of blocks

0:36:240:36:26

will play the part of its potential victim.

0:36:260:36:29

Right, Hugh, we've assembled everything you asked for.

0:36:290:36:32

We're in a boat on a small lake and there's a digger with a big weight in it.

0:36:320:36:36

How's this an earthquake?

0:36:360:36:37

We can simulate an earthquake by dropping

0:36:370:36:41

this lump of metal into the water to create a wave.

0:36:410:36:43

And in an earthquake, you've got waves in the ground.

0:36:430:36:47

Hugh has set up a system to warn me of the quake before it strikes,

0:36:470:36:51

so I can try to protect the tower.

0:36:510:36:53

It all depends on this...

0:36:530:36:56

That thing there is a seismometer. It measures motion.

0:36:580:37:01

Hugh's seismometer should detect the quake

0:37:010:37:05

and trigger a warning on his laptop.

0:37:050:37:07

We have an earthquake detection system down there,

0:37:070:37:10

attached to my tower, so it will know when there's an earthquake.

0:37:100:37:13

I'm going to use my earthquake detection system

0:37:130:37:16

to tell you when you have to take action to protect the tower...

0:37:160:37:21

So this is my...?

0:37:210:37:22

That's your earthquake protection system. Ready for an earthquake?

0:37:220:37:27

Yeah. 'So I'm going to ignore the sound of a large weight

0:37:270:37:30

'dropping into the water 20 metres away from me.

0:37:300:37:34

'I won't move until Hugh's warning system detects the quake.'

0:37:340:37:38

Ok, earthquake...go!

0:37:380:37:40

Any sign of an earthquake?

0:37:540:37:55

Yeah, there's something coming there.

0:37:550:37:58

Yeah, you see,

0:37:590:38:01

the thing is...

0:38:010:38:03

You were too slow.

0:38:030:38:04

All you did was say, "There's an earthquake happening."

0:38:040:38:07

You were too slow.

0:38:070:38:08

But there was an earthquake, then it fell over...

0:38:080:38:10

It went red here.

0:38:100:38:11

I had a protection system and I never used it.

0:38:110:38:14

Red means earthquake, Richard. You were just too slow.

0:38:140:38:16

Clearly, what we have there then, is a problem.

0:38:160:38:19

Hugh's system only detects an earthquake when it's arrived.

0:38:260:38:30

Not much advance warning, not much good.

0:38:300:38:33

Luckily for bullet train protection,

0:38:330:38:37

earthquakes aren't quite as sneaky as this.

0:38:370:38:40

They actually announce their arrival with small, fast-moving waves.

0:38:400:38:45

What they discovered a hundred and something years ago, was that there are two waves.

0:38:480:38:53

A primary wave which they called the P-wave

0:38:530:38:56

and a secondary wave, which they called the S-wave.

0:38:560:38:58

The slower S-waves are the destructive ones that topple cities

0:38:580:39:04

and floating towers.

0:39:040:39:05

They're what Hugh's seismometer detected, but too late to be a useful warning.

0:39:050:39:11

The key to advance warning is to detect the faster P-waves.

0:39:110:39:17

But unfortunately, P-waves are much smaller than S-waves.

0:39:170:39:21

You need a more sensitive seismometer.

0:39:210:39:23

And for them, you need electromagnets,

0:39:240:39:27

first used in the electric telegraph way back in 1837.

0:39:270:39:31

This is a working model of a device that quite probably represents

0:39:340:39:38

the first ever use of electricity for, well, anything.

0:39:380:39:42

It's actually a machine used to communicate between railway stations.

0:39:420:39:46

Central to it is electromagnetism.

0:39:460:39:49

Behind the metal needles are coils of wire.

0:39:510:39:54

Passing a current through a coil, turns it into an electromagnet which moves the needle.

0:39:540:40:00

Reversing the current moves the needle in the opposite direction.

0:40:000:40:05

If I pass a current through the coil, the needle moves.

0:40:060:40:10

If I pass the current the other way,

0:40:100:40:12

the polarity switches, the needle moves...the other way.

0:40:120:40:15

All they needed then was a map of letters, and you can point to them

0:40:150:40:18

if I want to spell an H, or an I, or a K.

0:40:180:40:22

If I want to do an E, point both needles.

0:40:220:40:24

It hasn't got all the letters - there are only 20 on here,

0:40:240:40:27

so it's an early form of texting.

0:40:270:40:30

'150 years later, the electric telegraph has made way for mobiles and the internet,

0:40:310:40:37

'but electromagnets are still very useful.'

0:40:370:40:40

This isn't a telegraph machine, obviously - it's a crane,

0:40:440:40:47

quite a big one.

0:40:470:40:48

The important bit is at the business end there, because it's an electromagnet.

0:40:480:40:53

There it goes, doing its thing.

0:41:010:41:02

Basically, this is just a magnet that can be on...

0:41:040:41:07

..or, at the touch of a button, off.

0:41:100:41:12

Suddenly, it's no longer a magnet.

0:41:150:41:17

But it isn't always that simple, because it can be a question of degree -

0:41:170:41:21

it can be powerful or less powerful.

0:41:210:41:24

'You can vary this crane's lifting power.

0:41:250:41:28

'Small current - weak magnet, less lift.

0:41:300:41:35

'Up the current, and you can shift large lumps of metal.

0:41:360:41:40

'But that's not all.

0:41:400:41:42

'You can measure changes in electromagnetism

0:41:420:41:45

'very accurately, and knowing how much force is being used

0:41:450:41:48

'is the key to protecting the bullet train -

0:41:480:41:51

'and, I hope, my tower - from earthquakes.

0:41:510:41:54

'Back on the lake, I'm going to update my earthquake warning system.

0:42:010:42:05

'This time, sensor expert Shawn Goessen is coming aboard

0:42:050:42:09

'with a sophisticated electromagnetic seismometer.'

0:42:090:42:13

So, Shawn, you came aboard bringing your posher piece of kit.

0:42:170:42:20

-What is the difference? This is the real deal?

-Yes, it's much more sensitive.

0:42:200:42:24

'Shawn's seismometer uses electromagnets to detect tiny movements,

0:42:240:42:29

'such as the pulses of P-waves.'

0:42:290:42:31

So will you be able to detect these finer P-waves,

0:42:310:42:35

that Hugh singularly failed to do?

0:42:350:42:37

Thanks, Richard(!)

0:42:370:42:38

Well, your warning system consisted of saying,

0:42:380:42:41

"There's an earthquake and everything's fallen over."

0:42:410:42:44

'Shawn's seismometer is so sensitive, it needs to be placed

0:42:440:42:47

'on the stable lake bed.

0:42:470:42:49

If everybody's in the right place, shall we give this a go?

0:42:500:42:53

I promise not to look -

0:42:530:42:55

-I'll just wait until I get a warning from Shawn.

-We're both monitoring our systems.

-Yeah.

0:42:550:42:59

Are we ready for an earthquake?

0:42:590:43:01

Go!

0:43:010:43:04

OK, Richard.

0:43:080:43:10

OK, I've deployed my system! That IS an early warning! Look at that!

0:43:120:43:16

Oh, oh, oh, oh!

0:43:160:43:18

Here comes an earthquake!

0:43:180:43:19

Thanks, Hugh(!) We know there's an earthquake because everything's moving, but it's OK, I think...

0:43:190:43:24

My earthquake protection net has saved the day,

0:43:240:43:28

and it was only able to do so because you could actually warn me

0:43:280:43:32

an earthquake was coming this time,

0:43:320:43:34

rather than you could tell me, "There IS one."

0:43:340:43:38

And it's just the fact that your system

0:43:380:43:41

can detect those finer, smaller, different-frequency waves.

0:43:410:43:45

'Shawn's system alerted me about seven seconds before the quake arrived -

0:43:460:43:51

'an actual advance warning.

0:43:510:43:53

'And seismometers using electromagnets are also sensitive enough

0:43:550:43:58

'to protect the bullet train.

0:43:580:44:01

'The current system is the most sophisticated

0:44:020:44:05

'earthquake warning system in the world.

0:44:050:44:07

'About 70 linked seismometers along the track and nearby

0:44:100:44:14

'map seismic activity.

0:44:140:44:16

'Two seconds after detecting P-waves, power is switched off

0:44:160:44:20

'and any train in the danger zone automatically brakes.

0:44:200:44:24

'For vehicles with a stopping distance of nearly two miles,

0:44:250:44:29

'every second counts.

0:44:290:44:30

SIREN WAILS

0:44:320:44:33

'The March 2011 earthquake destroyed stations, tunnels and bridges

0:44:330:44:37

'up and down the bullet train network.

0:44:370:44:40

'But crucially, not a single bullet train was affected,

0:44:400:44:44

'because the earthquake warning system automatically

0:44:440:44:47

'brought them to a halt -

0:44:470:44:49

'in some cases, 15 seconds before the tremors damaged the tracks.

0:44:490:44:55

'But what happens if there's no time for the brakes to kick in?

0:44:550:44:59

'Seven years earlier, one train was

0:44:590:45:01

'so close to the epicentre of an earthquake, it was derailed -

0:45:010:45:05

'the only time this has ever happened.

0:45:050:45:07

'This prompted engineers to develop a cutting-edge anti-derailment system.

0:45:070:45:12

'This is the bullet train research centre.

0:45:150:45:18

'They don't let just anybody see their pioneering kit,

0:45:180:45:22

'and I'm shadowed at all times.'

0:45:220:45:25

Ah, hello.

0:45:250:45:27

HE SPEAKS JAPANESE

0:45:270:45:29

Yes. Hello.

0:45:290:45:30

HE SPEAKS JAPANESE

0:45:300:45:32

Nice to see you. Right, sit down? OK.

0:45:320:45:34

This is where I'm going to find out all about the place.

0:45:340:45:37

'The engineers were keen to share the complicated earthquake science behind the system,

0:45:390:45:44

'but it's all Greek - well, Japanese - to me.'

0:45:440:45:48

HE SPEAKS JAPANESE

0:45:490:45:50

'Yeah, I should've brought a phrase book there.

0:45:500:45:53

'Fortunately, the lesson has a practical demonstration

0:45:550:45:57

'for underachieving students like me.'

0:45:570:46:01

It's one of those simple but effective solutions.

0:46:010:46:04

They've fitted an extra rail,

0:46:040:46:06

so in the event of a train being caught too close to the epicentre

0:46:060:46:10

of an earthquake for the P-wave system to detect it

0:46:100:46:12

and warn the driver in time to slow it down,

0:46:120:46:14

this is here to keep everything on track.

0:46:140:46:18

'Even when the ground moves violently,

0:46:220:46:24

'the wheels are held in place by the extra rails.

0:46:240:46:28

'As with every part of the Bullet Train,

0:46:290:46:32

'it's been exhaustively tested.'

0:46:320:46:35

To find out if their idea worked, the engineers built themselves...

0:46:350:46:39

Well, it's a model train set.

0:46:390:46:41

Admittedly the track doesn't go very far,

0:46:410:46:43

but then it is built for a very specific purpose.

0:46:430:46:45

This is a one-fifth scale replica of the real thing,

0:46:450:46:48

and it has a feature that probably most model railway enthusiasts

0:46:480:46:51

don't have on their set at home -

0:46:510:46:54

an earthquake simulator.

0:46:540:46:55

'The lip of the wheel sits between the two rails,

0:46:570:47:01

'so even the really violent tremors can't shake this train off track.

0:47:010:47:06

'The special rails are currently being introduced

0:47:060:47:09

along sections of the line.

0:47:090:47:12

'It really is an astonishing train -

0:47:150:47:18

'fast, earthquake-proof,

0:47:180:47:22

'always on time... and beautiful too.

0:47:220:47:26

'Bullet train engineers have moved technology pioneered in Britain 200 years ago

0:47:290:47:35

'into the 21st century.'

0:47:350:47:37

Now, bullet train technology is being exported all over the world -

0:47:370:47:42

even back to Britain.

0:47:420:47:43

The bullet train really has led the way to a new global age of the train.

0:47:430:47:47

China and America are committing to high-speed rail networks.

0:47:470:47:51

And this remarkable, revolutionary train wouldn't have been possible without...

0:47:510:47:56

'..ancient chariot racing...'

0:47:570:47:59

Oh, my God!

0:47:590:48:01

..a crowbar...

0:48:040:48:05

'a medieval clock...'

0:48:070:48:08

God, that really IS moving.

0:48:100:48:13

Stopping will be uncomfortable, obviously.

0:48:140:48:16

'..a 19th-century luxury car...'

0:48:160:48:19

My wheels on my train just can't get enough grip to get me moving.

0:48:210:48:25

'..and the electric telegraph.'

0:48:250:48:27

Any sign of an earthquake?

0:48:300:48:31

Yeah, I think there's something coming now...

0:48:310:48:34

Subtitles by Red Bee Media Ltd

0:48:530:48:55

E-mail [email protected]

0:48:550:48:57

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