The Workers' Coast Coast


The Workers' Coast

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This is Coast.

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All around us, every day, bustling and bursting with activity, our shoreline never sleeps.

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The coast is in a state of constant commotion,

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kept moving by an army of unsung heroes.

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This is their story - not only workers of today,

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but also the hard grafters of yesteryear.

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A journey to celebrate those who helped build Britain.

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We'll discover the secrets of our sea power.

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Can Tessa cast perfectly round cannonballs like the workers of old?

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So the moment of truth, no pressure.

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In great shipyards on the Clyde,

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when workers fought to save their community, their leader became a legend.

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He stood up to proclaim a manifesto for the workers' resistance.

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-There will be no bevvying.

-Hear, hear!

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In the grand tradition of our life-saving services,

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Miranda volunteers for an animal rescue squad.

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We're constantly learning more about how to protect our valuable sea life.

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And to reveal how resorts were built on hard work,

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Ian stages a remarkable show, booking superstar performers from 100 years ago.

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For one night only, Edwardian Britain has got seaside talent!

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Welcome, to the Workers' Coast.

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Our east coast is ideal to explore working endeavour, past and present.

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I'm heading for the Humber but beginning on the Tyne.

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Newcastle-upon-Tyne prospered thanks to its coastal connections.

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The early workers who built the wealth of Newcastle shifted countless tonnes of coal,

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but coal's no longer king.

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These days, the traffic is different.

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For most of us, parking up at the coast is the end of a journey.

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But for these brand new cars, it's the beginning of a global adventure.

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Every two weeks on the Tyne a massive car conveyor arrives.

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Then, time is money. The port's workers go into overdrive.

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The challenge is to park a couple of thousand of these cars

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on that ship as fast as the drivers can get them on.

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To get a steer on the challenge, I'm cadging a lift with Derek Lay.

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It's like an aircraft hanger, isn't it? It's absolutely massive.

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I've been on cross-Channel car ferries but this is in a league of its own.

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Vast!

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With 14 decks, there's room for almost 8,000 cars.

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It's packed very tightly.

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Parking must be swift and exact.

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I've got to ask you, have you ever dinked a car, Derek?

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In the past!

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Mysterious hand signals appear to be more important than mirrors.

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And it's my turn next.

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With some 700,000 cars a year on the move, I can't stop the traffic.

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So before I'm let loose, they've got a lesson lined up for me.

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Even though I'm more of a walker than a driver,

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I reckon I'm pretty handy behind the wheel,

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but this is going to test my parallel parking to the limits.

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My instructor's Jonathan Small.

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-That's really accurate, isn't it?

-Yeah, yeah.

-So what are the main hand signals?

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The hand signals are, straight ahead, full lock left hand down, full lock right hand down.

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And when it's only small movements we'll just use a finger.

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We'll turn half a turn left or right.

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He's coming in and as soon as he gets close in, I take over control, bring the car in tight,

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-which is 10 centimetres between the cars, each time you're stopping dead.

-It is close.

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-That's close, isn't it?

-It is close.

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A little bit nerve-wracking getting used to it at the time,

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but as long as you put your faith and trust in me, we'll have no problem.

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-I tell you what, Derek...

-Take it nice and easy.

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I feel more nervous now than I did when I took my driving test.

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Just follow his signals all the time. Don't look at anything else. Just watch his hand signals.

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Straight back. Straight back. Stop.

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-I've got to turn.

-And just keep going straight back.

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That car next door's like a hair's breadth away.

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It's OK. You've got plenty of space.

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That's it.

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Well, I think I've got the hang of precision parking in a car park,

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but now I've got to do it on deck seven of a gigantic car-carrying ship.

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Up the ramp.

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Now, where's my leadsman?

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-You just went a bit too far there.

-I did, didn't I?

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He's pointing left now, can you see his hand?

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Keep going left.

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Watch his hand, don't watch what's on the left. He can see that.

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I've stalled. What about that?

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I've got a queue forming up because I've stalled.

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Straight back. Concentrate.

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That's it.

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Phew! The eagle has landed.

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This is pretty stressful.

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Those flashing lights mean the taxi's waiting to take me back to pick up another car.

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When I'm not holding it up, a stream of steel flows from our shore.

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Four out of five cars we make, we ship overseas.

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That's well over one million motors a year.

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These precision parkers have helped put the North East

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into pole position for vehicle exports.

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But the Tyne isn't our only carport.

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There's queuing traffic all around the British coast.

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In an age of instant communication at our fingertips,

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bulk cargo is still very much a hands-on business.

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Driven by the tides, the wealth of Britain washes through our ports.

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We'd all be poorer if it wasn't for our coastal workers

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keeping us connected to the wider world.

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The sea brings great benefits, opening up new markets.

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But business can also seep away overseas.

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Mighty coastal enterprises have suffered spectacular falls.

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But one gang of shipbuilders threatened with the scrapheap

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vowed to carry on regardless.

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In 1971, a proud industry was brought back from the brink on the River Clyde.

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Neil's exploring how ordinary folk become legends.

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40 years ago, it seemed ship-building here

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was sleepwalking into oblivion.

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But the workers thought otherwise.

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The Clyde once gave birth to the world's greatest ships.

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# There's big Tam O'Hara With his burning gear

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# The plumber and the plater And the engineer

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# There's young Willie Wylie With his welding rod

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# They're waiting at the ready For the backroom nod. #

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But by the early 1970s,

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ship-building on the upper Clyde was in crisis.

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There was competition from the Far East,

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poor labour relations and bad management.

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So Clydeside had to go cap-in-hand to successive governments for cash.

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Until, in 1971, a shock announcement.

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Public funding was to be axed.

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6,000 shipbuilders stood to lose their jobs.

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Then, one worker made a speech that shook the world.

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The man was shop steward Jimmy Reid.

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He stood up in front of a mass meeting of shipbuilders

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to proclaim a manifesto for the workers' resistance.

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There will be no hooliganism.

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There will be no vandalism. There will be no bevvying.

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Hear, hear!

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Because the world is watching us.

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Jimmy Reid wasn't calling for a strike.

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The big idea was exactly the opposite.

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Not a walk-out, but a work-in!

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Keep working whatever the bosses said.

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Shame the Government into saving the shipyards.

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We are taking over the yards because we refuse to accept

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that faceless men, or any group of men in Whitehall or anywhere else,

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can take decisions that devastate our livelihood with impunity.

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They're not on!

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So, was the work-in that Jimmy Reid announced

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the saviour of ship-building here on the Clyde?

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Is the legend of that heroic struggle all that it seems?

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# There is power in our union. #

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When Jimmy Reid passed away in 2010,

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shipbuilders stood to pay their respects

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and so did famous sons of the Clyde.

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I loved Jimmy Reid, and he loved me back and he told me.

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And I am going to miss him terribly.

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Reid's reputation on Clydebank was immortalised

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by his 'No bevvying, work-in' speech in 1971.

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By his side was fellow shop steward, Bobbie Dickie.

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Whose idea was the work-in?

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I would credit Jimmy Reid for introducing the work-in.

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The joint shop stewards are absolutely unanimous.

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We're going to fight this.

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Jimmy didn't feel there was any alternative.

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If we went on strike there was a possibility of them

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just shutting the gates and putting a padlock on it.

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If we'd had a sit-in, they would just leave us sitting in.

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So it was important that the work continued in the yard

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and that was the reason why we decided on a work-in.

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Their revolutionary plan?

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Start a fighting fund and pay those made redundant

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to carry on building the ships already ordered.

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The workers claimed they were in charge of the shipyards.

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Nobody and nothing will come in

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and nothing will go out without our permission.

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Redundancies began, but most were still being paid by the yards

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to work normally building ships, even in receivership.

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So what did the man who was actually running the shipyards

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make of power to the people?

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Hello, Sir Robert.

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They were all my employees,

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including of course the senior shop stewards.

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Jimmy Reid, of course, was the visionary and a gifted orator obviously

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who commanded the huge public support for the whole exercise.

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Acting as the liquidator, Robert Smith plotted a rescue plan, working with the union.

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Isabel Dickie was one of those made redundant

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but paid to work on by the fighting fund.

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When I saw all the letters coming in and the support we were getting,

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I mean it was fabulous, it really was.

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£450,000 and that was 40 years ago. It was wonderful.

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With the work-in in full swing, ships were still taking shape,

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while Jimmy Reid spoke up for the workers.

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There's a terrible philosophy flying about the now,

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that men and families and communities should follow work

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and the work shouldn't be brought to communities.

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Did you think you would win?

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Yes. Yes, we thought we would win because we were getting support from all over the country,

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and even support from countries abroad.

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Oh, the red roses and the cheque for £500.

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That came from John Lennon and Yoko.

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One of the shop stewards said, "That's £500 from Lennon."

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He said, "I thought he was dead."

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"No, he's not dead, this is John Lennon. You know, the singer."

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"Oh! I thought it was Lenin. You know, the Russian."

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-That Lenin!

-That Lenin!

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After some eight months of struggle, the publicity paid off.

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In February 1972, there was a startling announcement.

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More money would be made available to keep the yards going.

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# There is power in our union. #

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It was seen by some as a Government climb-down

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that the work-in had been a success.

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It was the making of a Clydeside legend.

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John Brown's, the yard that built The Queen Mary and the QEII,

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was reprieved after the work-in,

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sold to an American oil rig company.

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Does the man who helped broker that deal, liquidator Robert Smith,

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think the work-in won the day?

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I don't think so.

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Erm...

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I believe that the solution that was eventually achieved

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would actually have been achieved...

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..six months earlier, without the work-in.

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The solution Robert and the unions arranged

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to sell John Brown's shipyard lasted for nearly 30 years.

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It closed in 2001.

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Even so, there are still around 4,000 people

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busy making warships on the Clyde

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and it's become received wisdom they owe their jobs to the work-in.

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The first of a new tactic on behalf of workers.

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But there's a problem with the popular account

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that the work-in saved ship-building on Clydeside.

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The two surviving large yards weren't under threat of closure in the 1971 announcement.

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Job losses, yes. But closure? No.

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How do you account for the legend, the way that it has been perceived?

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There was a huge popular appeal in the work-in movement.

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A lot of people agree that it was a myth,

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but it was a marvellously successful myth.

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I don't dispute that.

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# Thank you, Dad, for all your skill

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# But the Clyde is a river That'll no stand still. #

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How are we to untangle the twists and turns of the work-in?

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To me, it's a story about ordinary people finding a voice,

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to argue that communities should count for something on the balance sheet.

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And that's why this story will always matter

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to the folk who live beside this river.

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Traditional jobs have ebbed away from our coast.

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Generations dreamt of the isolated life of the lighthouse keeper,

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a profession lost to history.

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But the automated lights and their houses still need the human touch.

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As they know on the Isle of Wight.

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It's not just the light beam that sailors spy out.

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The house itself is a navigation aid.

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So they need a splash of colour to stand out.

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To take on the towering task,

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a specialist team of daredevil decorators is led by Alan Brooks.

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I've been painting lighthouses now for about ten years.

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What we usually do is load the stuff on to the boat.

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The water jet, the paint, brushes, rollers,

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the ropes, blocks, grinders.

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Brings it over, then getting it off the boat is a bit of a problem sometimes.

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Humping it up the steps then and we've got the same problem then when we finish, getting it all back.

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A bit of a nightmare sometimes unless you've got the weather.

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Norfolk was the first one.

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I'd done a little bit of work at Strumble Head, Bardsey, that's an island one,

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Trwyn Du, Point Lynas, Nash.

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There's a few more dotted here and there but only little ones.

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I can't even remember them all, like.

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What we've got to do is apply two coats of paint to a job.

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Where it's blistered, we've got to water jet it off and apply four coats of paint to it.

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When it's rusty we've got to put a primer on and another four coats,

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just to bring it all up to scratch really.

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A special formula this paint. You couldn't buy this off the shelf.

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No, it's got to be especially made for this. You see?

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I can't even rip it.

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It doesn't go on that thick, but it is real strong stuff.

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You've got to sweep the brush on, then another dip.

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The thicker the better to allow for protection really,

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with the elements getting at it all the time

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and it's like a landmark for ships as well.

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And tourists come here to look at the thing all the time, like.

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We decided to use abseilers for all the outside

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and all the inaccessible areas where we can't get at.

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Got a width of eight or nine feet to swing you see. So it's OK.

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They're all right. Funny some of them, especially the Scousers, like.

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Am I allowed to say that?!

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I'm on one of your windows. Good job I done there.

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What? Paint the glass, missed the frame!

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Yeah, they're funny. Good bunch of boys they are.

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Alan? He's Welsh, grumpy,

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and he doesn't know what he's doing really.

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No, he's all right, Alan.

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The biggest problem we've got with lighthouses is weather.

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It's been cancelled a few times because the sea conditions haven't been right.

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We wouldn't have been able to land. Waves are too high and all that.

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It's nice to do a good job on there, get on the boat and look back

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and see you've done a nice job, like, you know,

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and it does give you a bit of satisfaction when you finish it.

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Coastal workers turn their hands to many trades.

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That's the way to do it.

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Sometimes, it's a struggle to scratch a living on the margin.

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Even so, a generous spirit thrives.

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A noble tradition of life-saving volunteers.

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And the rescue services don't only save people around our shore.

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As day breaks at Exmouth, a strange sight.

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An emergency is unfolding. These bags are pretend dolphins and whales.

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They aren't being laid out for fun. This is planning for the worst.

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A specialist marine SWAT team is summoned to the beach.

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Can you put a text out, please, to all Devon and Cornwall medics?

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Thanks a lot. Cheers. Bye.

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Miranda is responding to the distress call.

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By day I'm a trained zoologist,

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but I've also volunteered for another part-time job.

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For the last five or so years, I've been signed up to help save sea mammals in distress,

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and as you can see, there's a small army of us

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marine mammal medics dotted around the coast.

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In fact, there's around 2,500 of us constantly on call for a stranding emergency.

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And we're a varied bunch!

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-I'm a chartered surveyor.

-I work in care, I've got a care home.

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-Self-employed carpenter.

-Veterinary nurse.

-I work as a production assistant.

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British Divers Marine Life Rescue train some 400 volunteers a year.

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This is a mass stranding exercise, keeping the creatures alive

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until the tide comes in to get them back to sea.

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These pretend dolphins are the exact weight and size of the real thing.

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Now, they may just look like a bag filled with water,

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but for the purposes of the exercise we have to treat them like real animals.

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And you can immediately see how heavy they are

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and how difficult they are to handle.

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Getting to grips with dolphin and whale strandings is a big issue.

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Around 600 of these mammals a year need help.

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Some make headline news.

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Like the whale discovered in the Thames in 2006.

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And in 2011, a pod of around 60 pilot whales was floundering

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on the Scottish coast. Rescuers managed to save over 40 animals.

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One of the team leaders is organising our exercise - Stephen Marsh.

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Whales and dolphins have always stranded,

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but are we just more aware of it now or are numbers on the increase?

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We think that some strandings may well be increasing

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but animals will strand naturally as well.

0:25:530:25:55

You can have one animal that is ill and because they're all very, very gregarious,

0:25:550:26:00

they may well bring the whole of the pod in, so we work from the bottom up if you like,

0:26:000:26:04

sort of saying, what's wrong with this animal?

0:26:040:26:07

Is it in a fit state to go back?

0:26:070:26:08

Let's give it first aid until a vet can come along and make that decision.

0:26:080:26:12

Time is of the essence.

0:26:120:26:15

The longer a dolphin's out of the water, the less likely it'll survive.

0:26:150:26:19

It might seem a bit comical, but training for a marine mammal rescue is a serious business.

0:26:200:26:25

The animals' plight begs a simple question.

0:26:250:26:28

Why are dolphins so utterly helpless on land, when being out of the water

0:26:280:26:34

doesn't pose a problem for other marine mammals like seals?

0:26:340:26:37

To find out, we need to strip the animals to their bare bones.

0:26:370:26:42

This is the skeleton of a seal.

0:26:550:26:57

We've got the skull, quite a long neck,

0:26:570:26:59

and then these front limbs which are very powerful, strong front flippers,

0:26:590:27:04

and these are what it uses to manoeuvre itself on land.

0:27:040:27:07

And when it's lumbering up and down the beach,

0:27:070:27:10

the seal's internal organs are protected by quite a strong rib cage

0:27:100:27:14

and the breast bone is quite strong and thick as well.

0:27:140:27:18

This is the skeleton of a common dolphin.

0:27:230:27:25

The ribs are much more fragile

0:27:250:27:28

and the breastbone here is much thinner than that of a seal's.

0:27:280:27:32

If a dolphin and whale finds itself stranded on the beach,

0:27:320:27:36

often it can't bear its own weight and it can suffocate.

0:27:360:27:40

And the front limbs have been modified

0:27:400:27:42

to make these pectoral fins, which are great when the dolphin's moving

0:27:420:27:46

through the water but absolutely useless if it's stranded on a beach.

0:27:460:27:50

The differences between dolphins and seals evolved millions of years ago.

0:27:520:27:56

The fins and tails of whales and dolphins have become so perfectly adapted to the sea,

0:28:000:28:05

that they need a hand from volunteers like us when stranded.

0:28:050:28:10

We've got two dolphins that we're ready to re-float, but because of the sun and the wind

0:28:100:28:15

we've got tarpaulins to protect them from the sun, a windbreak to protect them from the wind.

0:28:150:28:19

Just trying to keep them as cool and as calm as possible before we can get them down to the sea.

0:28:190:28:24

Now the tide's turned, we can try to master

0:28:240:28:27

the delicate operation of returning a distressed animal to its home.

0:28:270:28:32

Wow. There we go. It's that easy.

0:28:360:28:39

Now discard. One person hold on to that. Form a line.

0:28:390:28:42

Form a line straight across here now.

0:28:420:28:44

Try and discourage them. Go on, off you go. Go away. We don't want to see you again.

0:28:440:28:48

Strandings are obviously really sad events,

0:28:540:28:57

but thanks to the great work of teams of volunteers

0:28:570:29:01

and professionals, we're constantly learning more

0:29:010:29:04

about how to protect our valuable sea life.

0:29:040:29:06

And off they go.

0:29:080:29:09

We're celebrating the workers of our shores.

0:29:160:29:19

The east coast of Britain is dotted with industrious communities.

0:29:230:29:27

They strike out across the sea to earn a crust.

0:29:300:29:33

Men who know the price to be paid for landing fish.

0:29:350:29:38

But this harsh life on rolling seas

0:29:420:29:45

relies on the support of those back on land.

0:29:450:29:48

I'm in search of forgotten workers

0:29:500:29:53

who kept our biggest fishing fleet afloat.

0:29:530:29:56

We've arrived in Grimsby.

0:29:570:29:59

This harbour used to be crammed with trawlers.

0:30:030:30:06

At the high watermark of the North Sea Fleet,

0:30:060:30:09

some 300 fishing vessels worked out of Grimsby.

0:30:090:30:13

Magnificent vessels like this were a floating workplace,

0:30:140:30:18

doing business in the wild North Sea.

0:30:180:30:22

The crew scoured the seas for cod and haddock,

0:30:230:30:27

fish that had to be kept fresh for weeks.

0:30:270:30:31

They needed ice, lots of it.

0:30:310:30:33

A challenge the early trawler men had to crack.

0:30:330:30:36

We take ice for granted these days, but go back 150 years

0:30:380:30:42

and refrigeration as we know it didn't exist.

0:30:420:30:46

To preserve fish in the mid 19th century,

0:30:470:30:50

Grimsby had to rely on ice collected in winter from frozen ponds.

0:30:500:30:55

For the trawling fleet to expand,

0:30:580:31:00

they had to look further afield to chill their catch.

0:31:000:31:04

Boats were dispatched to Norway's frozen north.

0:31:090:31:13

But man-made ice on demand would be even better.

0:31:160:31:20

This grand building houses a freezing machine

0:31:240:31:27

constructed on a massive scale.

0:31:270:31:31

This is an ice factory!

0:31:310:31:33

Built in 1901, the Grimsby Ice Factory

0:31:360:31:39

supplied the port's trawlers for nearly a century.

0:31:390:31:42

My guide is Mike Sonley,

0:31:420:31:44

who was the last man out when the factory closed its doors in 1990.

0:31:440:31:50

This precious film was shot just two weeks before production ceased.

0:31:510:31:56

Today, it looks very different.

0:31:590:32:01

This is Mike's first visit back to his old workplace.

0:32:030:32:07

Heartbreaking. I just can't believe it.

0:32:110:32:14

A lump comes in your throat, definitely.

0:32:140:32:18

A real shame. How did that finish up there?

0:32:180:32:21

It was immaculate. You could just eat your dinner off the floor.

0:32:210:32:25

It was spotless.

0:32:250:32:26

I suppose the ice factory was totally essential for the port, for the trawlers.

0:32:260:32:31

We'd come out here at 4:00am and there'd be 20 wagons out there

0:32:310:32:35

waiting for 20 tonnes of ice each.

0:32:350:32:37

It was a fantastic company to work for.

0:32:370:32:40

When this machinery sprang into action, the ice palace came alive.

0:32:450:32:49

These massive engines were used to compress ammonia gas.

0:32:510:32:55

How did that compressed gas produce up to a thousand tonnes of ice a day?

0:32:550:33:01

Chemist Mark Lorch has the answer.

0:33:040:33:06

The first step is really just to get a gas and compress it.

0:33:080:33:12

Now, you can feel that's cold.

0:33:120:33:15

As it comes out it expands and in the process cools down because all the molecules

0:33:150:33:19

are much further apart now. They're not able to bash into each other quite so much.

0:33:190:33:23

That chilling effect is the principle behind all sorts of refrigeration,

0:33:240:33:28

including your domestic fridge and freezer.

0:33:280:33:31

The next step then is to show you how we can make ice with this simple set-up.

0:33:310:33:35

Pour this briny water into here, and what we need to do is to squirt some of this pressurised liquid,

0:33:350:33:41

which will be very cold when it releases, through this coil here

0:33:410:33:44

and in so doing, this whole coil will cool down,

0:33:440:33:49

the salty water will cool down.

0:33:490:33:52

But salty water will go below zero degrees centigrade before it freezes.

0:33:520:33:57

So, if we then take our tube of fresh water,

0:33:570:34:00

put that in there, this tube will freeze.

0:34:000:34:03

Because the brine has a lower freezing point than fresh water,

0:34:030:34:06

it will cool this fresh water in here pretty quickly and that will turn to ice.

0:34:060:34:10

Yeah, that's the hope, yeah.

0:34:100:34:12

So we just need to wait for that to freeze.

0:34:120:34:14

We're minus two, heading for minus three degrees in there now.

0:34:140:34:19

-There you go.

-It's solid.

-There you go, ice on the dockside.

0:34:210:34:25

This cooling method, scaled up to an industrial process, powered the ice factory.

0:34:270:34:33

It started with piping in the fresh water to be frozen.

0:34:330:34:38

-That there came down.

-All these nozzles...

0:34:380:34:42

Came down all in one go, so they filled every pan with water.

0:34:420:34:45

-So the fresh water came out of these pipes, filled those pans...

-That's correct.

0:34:450:34:49

So these metal boxes was where the ice actually formed.

0:34:490:34:53

That's it. Just the same as when you put your ice cubes in a fridge.

0:34:530:34:56

But where was the brine that chilled this fresh water?

0:34:560:34:59

Below the pans. If you took all the pans out, it would be just one gigantic swimming pool.

0:34:590:35:03

So you've got hundreds of these metal pans full of fresh water,

0:35:030:35:07

they get filled up here and they get pushed by gigantic rams

0:35:070:35:10

through the brine from one end of this hall to the other.

0:35:100:35:14

And by the time the pans had got to the far end, the water's turned to ice.

0:35:140:35:18

It took 27 hours for the pans to reach the far side of the building,

0:35:180:35:22

gradually being chilled on their journey

0:35:220:35:25

through the super-cooled brine beneath the floorboards.

0:35:250:35:28

So the pans have travelled the full length of the hall, and they've emerged this end and turned into ice.

0:35:290:35:35

That's correct. Then the crane comes along with the hooks, picks it up,

0:35:350:35:38

drops it in the thaw tank, which is warm water.

0:35:380:35:41

As soon as your ice pops up out here in moulds, it's into the cradle then.

0:35:410:35:45

The cradle's balanced with seven and a half tonnes of ice.

0:35:450:35:48

It tips over, slides down, all on to the floor, like. You know.

0:35:480:35:51

Then you fed the ice on to the conveyor into this crusher in the far end here.

0:35:540:35:59

So for the ice factory this is the very end of the process,

0:35:590:36:02

because what's falling out the bottom of the crusher is crushed ice ready for the trawlers.

0:36:020:36:06

That's it, and it takes it up there and on to that conveyor out there and into the ships.

0:36:060:36:12

The empty trays travelled back to the start of the cycle

0:36:130:36:17

to be filled again with fresh water.

0:36:170:36:19

But as Grimsby's fishing fleet dwindled,

0:36:200:36:23

fewer workers were waiting at the end of the line for ice.

0:36:230:36:26

The factory doors closed in 1990.

0:36:270:36:30

And what was it like that day that you left here,

0:36:320:36:34

the last man to be in here and lock the door for the last time?

0:36:340:36:38

Well, I can't explain it.

0:36:390:36:41

It was like if you'd lost somebody you know in your family really.

0:36:410:36:44

And it was heartbreaking.

0:36:460:36:48

And now to see it like this.

0:36:500:36:52

There's not much market for ice these days in Grimsby harbour,

0:37:040:37:07

but it's still doing brisk business.

0:37:070:37:09

The busiest boats now are those coming and going to service offshore wind farms in the North Sea.

0:37:130:37:19

Workers adapting to our changing coast.

0:37:210:37:23

New technology driving new opportunities.

0:37:260:37:29

It's an old, old story around our shores.

0:37:290:37:33

The Royal Navy has often been at the vanguard of innovation.

0:37:340:37:38

Fine ships have always needed skilled workers.

0:37:390:37:43

Those backroom boffins have given our sailors the edge in battle

0:37:440:37:48

since the days of wooden warships.

0:37:480:37:51

Back then, the Navy's cannonballs flew truer than those of our enemies.

0:37:520:37:58

Their deadly accuracy was largely due to a secret ingredient

0:38:040:38:09

we used to make our shot perfectly round.

0:38:090:38:12

A rare mineral used to manufacture precision cannonballs

0:38:150:38:19

was mined near Whitehaven.

0:38:190:38:21

Tessa is on the mineworkers' trail.

0:38:280:38:31

I'm going back over 200 years to the time of Nelson's Navy.

0:38:320:38:36

At the Battle of Trafalgar, HMS Victory alone

0:38:390:38:42

fired over 2,500 rounds of heavy iron shot.

0:38:420:38:47

At war with Napoleon, the Navy needed lots of ammunition.

0:38:520:38:56

Maritime historian Gareth Cole knows the numbers.

0:38:570:39:01

I have here a couple of receipts which show just how many cannonballs

0:39:010:39:05

were sent to the ordnance by various companies.

0:39:050:39:07

-We've got one here for 100,000 cannonballs.

-100,000?

0:39:070:39:10

100,000 in one delivery, which cost about £8,500.

0:39:100:39:15

Considerable amounts of cash are being parted.

0:39:150:39:18

It was. Over the course of about a 30-year period,

0:39:180:39:20

over the French Revolution and Napoleonic wars, the ordnance spent about £10 million on the Navy,

0:39:200:39:25

which is about £1 billion in today's money.

0:39:250:39:28

Foundries could make a mint from Government contracts.

0:39:310:39:34

But they had their work cut out.

0:39:340:39:37

The Navy wasn't easy to please.

0:39:370:39:39

There's more to cannonballs than meets the eye.

0:39:400:39:43

To fly true and hit the intended target,

0:39:430:39:45

they have to be as round and as smooth and as perfect as possible.

0:39:450:39:50

Making cannonballs in large quantities and of high quality

0:39:510:39:55

pushed the limits of early engineers.

0:39:550:39:59

But Britain had a secret ingredient for success.

0:39:590:40:02

In the lofty hinterland beyond Whitehaven harbour

0:40:020:40:06

lay a precious mineral with a purity unmatched anywhere else on Earth.

0:40:060:40:11

Miners working in the hills near here

0:40:130:40:15

discovered a very, very rare substance called plumbago.

0:40:150:40:19

The plumbago mines were so valuable to the military,

0:40:190:40:22

they had them protected by an act of Parliament in 1752.

0:40:220:40:27

This is the act and it says,

0:40:270:40:30

"Plumbago has been necessary for diverse useful purposes

0:40:300:40:35

"and more particularly in the casting of bombshells,

0:40:350:40:37

"round shot and cannonballs."

0:40:370:40:40

To appreciate why the plumbago miners were so important,

0:40:460:40:50

we need to find out what plumbago actually is

0:40:500:40:52

and how it helped cast cannonballs.

0:40:520:40:54

So we're going to make our own. Old-style!

0:40:540:40:57

The trade secrets of cannonball casting were lost as the industry dwindled.

0:40:590:41:04

But foundry man Andrew Laing is trying to turn back time.

0:41:040:41:08

The plumbago was a secret process.

0:41:120:41:14

You coat the mould with the plumbago to make it nice and smooth

0:41:140:41:17

when the casting is removed, and this is what we call casting strip

0:41:170:41:21

and so there's no sand sticking to the actual casting.

0:41:210:41:24

The effect it has in the mould is a bit like buttering a baking tray.

0:41:240:41:27

It slips out at the end.

0:41:270:41:29

Plumbago powder stopped the cast iron cannonballs sticking, even when red-hot.

0:41:290:41:36

Nothing else was such a good lubricant, and only we had the best.

0:41:360:41:41

You're smoothing it in with your finger there.

0:41:410:41:44

-Yeah, we're just sleeking it up.

-And that's to help it ease out.

0:41:440:41:48

And again to make the ball as smooth as possible.

0:41:480:41:50

When it's being fired. So will I have a go at doing that? Fill in the gouge.

0:41:500:41:55

Plumbago is common today. We know it as graphite or pencil lead.

0:41:550:41:59

But some 200 years ago, high-grade plumbago was rare.

0:42:000:42:05

Whitehaven was close to the only mine for the precious element.

0:42:050:42:09

Hidden in the surrounding hills.

0:42:120:42:14

A treasure map of Borrowdale points the way

0:42:190:42:22

to what was, for centuries, the world's purest source of plumbago.

0:42:220:42:27

This land conceals that secret of our sea power.

0:42:280:42:32

A silver-grey substance,

0:42:320:42:34

workers clawed their way underground to extract.

0:42:340:42:38

I've got permission to explore their labyrinth of tunnels

0:42:380:42:42

in search of an abandoned plumbago seam.

0:42:420:42:46

My guide's Paul Witheridge.

0:42:460:42:48

Let's go and explore!

0:42:490:42:51

# And every day you're in this place You're two days nearer death

0:42:510:42:55

# But you go. #

0:42:550:42:58

# Well a process man am I And I'm telling you no lie

0:42:580:43:03

# I work and breathe Among the fumes. #

0:43:030:43:06

I'm glad I've got Paul with me because I wouldn't have a clue how to get back.

0:43:060:43:09

# And there's poison in the air

0:43:090:43:12

# There's a lousy smell that smacks of hell and dust all in me hair. #

0:43:120:43:16

-OK, we're here, this is it.

-You can see how it's been cut away.

0:43:170:43:21

You imagine, this is a big place that we're stood in here.

0:43:210:43:24

This would have been a real bonanza find for them.

0:43:240:43:27

So if I touch that, it's going to be like the surface of a pencil, is it?

0:43:270:43:30

-Feels like pencil lead. Give it a good rub and you're going to find... There you go.

-Oh, yeah, look at that!

0:43:300:43:35

There you have it. Plumbago. A pretty ordinary-looking grey mineral.

0:43:390:43:43

But once a precious commodity of the British Empire,

0:43:430:43:46

key to the success of our navy, and vital for the men who made cannonballs.

0:43:460:43:53

# And every day you're in this place You're two days nearer death

0:43:530:43:57

# But you go. #

0:43:570:44:00

Plumbago was hard to get, and working with it was a closely guarded commercial secret.

0:44:010:44:06

We haven't a manual for casting cannonballs and we're nowhere near a foundry.

0:44:060:44:11

Can we manage it on the quayside?

0:44:110:44:13

-Which one have we got?

-Any one.

-Go on. Go on.

0:44:150:44:18

That's it.

0:44:190:44:21

So, the moment of truth.

0:44:230:44:24

Will our graphite lining, in other words the plumbago,

0:44:240:44:28

have delivered a perfectly formed smooth cannonball? No pressure.

0:44:280:44:32

Oh, it's a disaster! There isn't one.

0:44:370:44:41

It's not run. The metal's chilled.

0:44:410:44:44

The sea breeze cooled my molten iron so quickly, it didn't flow into the mould.

0:44:440:44:51

Of course, you did cast it!

0:44:510:44:53

But these wily lads have left nothing to chance.

0:44:560:44:59

They've brought cannonballs cast in their foundry.

0:44:590:45:02

Half the mould with plumbago, half without.

0:45:020:45:05

You can see the surface finish on that one, the effects of the plumbago.

0:45:070:45:11

Yeah, you can immediately. I mean, this is smooth,

0:45:110:45:14

and on this side it's a very sandy feeling.

0:45:140:45:18

A real magic ingredient,

0:45:180:45:20

and quite sobering to think we didn't even get off step one today.

0:45:200:45:24

Clearly, I wouldn't make a living from cannonballs.

0:45:260:45:29

But then, the bottom fell out of the market a while ago.

0:45:290:45:32

Early in the 19th century, plumbago from near here

0:45:340:45:37

started to fall in value as other sources were discovered overseas.

0:45:370:45:42

Local miners had to find new uses for their graphite, in other words plumbago,

0:45:420:45:47

and turned it into pencil leads.

0:45:470:45:49

Swords into plough shares.

0:45:490:45:51

Cannonballs into pencils.

0:45:510:45:53

Heading south from the Cumbrian mountains, rock rolls into sand.

0:46:000:46:05

We've reached the pleasure palace of Blackpool.

0:46:120:46:16

Fun for some means jobs for others.

0:46:200:46:23

This is the shoreline with the largest concentration of workers dedicated to leisure.

0:46:250:46:31

The resort owes its existence to entertainers.

0:46:320:46:35

From the earliest days, stars of stage and screen,

0:46:360:46:40

treading the boards brought in the crowds, and their cash.

0:46:400:46:45

Those performers with mighty pulling power have Ian intrigued.

0:46:460:46:50

"Garlic bread, it's the future. I've tasted it."

0:46:510:46:56

That's Peter Kay. He's as northern as Blackpool rock.

0:46:560:46:59

"I'm playing all the right notes, but not necessarily in the right order."

0:46:590:47:04

Eric Morcambe, of course.

0:47:040:47:07

Blackpool honours the stellar names of the stage

0:47:070:47:10

with this comedy carpet, but they're not just being nice, it's good business.

0:47:100:47:14

Booking the best talent meant that Blackpool was booming 100 years ago

0:47:140:47:17

and those hard-working entertainers from a century back

0:47:170:47:20

were true superstars of the Edwardian era.

0:47:200:47:23

But how would they get on today?

0:47:230:47:25

When Ma said, "Percy, fie for shame."

0:47:250:47:27

To put their material to the test, we've engaged our own troupe of top talent.

0:47:270:47:32

Tribute acts to performers who once packed in the punters

0:47:340:47:38

and commanded a king's ransom to perform.

0:47:380:47:41

Now appearing 100 years on,

0:47:410:47:43

Coast presents, at great expense, the vivacious Vesta Tilley.

0:47:430:47:47

The lovable 'Little Tich'.

0:47:500:47:51

For one time only, Edwardian Britain's Got Seaside Talent.

0:47:530:47:57

To draw tourists into the growing resort,

0:48:010:48:03

Blackpool needed to attract the best talent working in Britain.

0:48:030:48:07

That meant building lavish theatres

0:48:090:48:11

to lure the stars away from the London stage.

0:48:110:48:13

Nothing exemplifies the ambition and glamour of Blackpool's theatre land better than The Grand.

0:48:170:48:22

This is the venue where we'll stage our century-old talent show

0:48:260:48:29

to see if those performers can still work a crowd today.

0:48:290:48:33

And to tell me more about our Edwardian acts,

0:48:360:48:39

we've booked a Blackpool legend.

0:48:390:48:41

By Jove, folks, what a beautiful day.

0:48:440:48:47

What a beautiful day for jumping off the top of Blackpool tower,

0:48:470:48:50

holding your grannies' corsets over your head and saying, "How's this for skydiving?".

0:48:500:48:55

What a beautiful theatre. What a plumbtious place. What a grand theatre.

0:48:550:48:59

-Get to Barnsley!

-I've been heckled, I'll sort him out.

0:48:590:49:04

-Who are you, sir, and where are you from?

-I'm Ian McMillan from Barnsley.

0:49:040:49:07

-Not Barnsley.

-Aye.

-Oh, Barnsley.

0:49:070:49:09

Remember the Good Companions? "Never again to Barnsley." Are you really from Barnsley?

0:49:090:49:13

-I am.

-It's nice of you to take the blame.

0:49:130:49:16

This is probably the most beautiful theatre in Britain.

0:49:180:49:22

This was a Frank Matcham theatre. He was the great theatre architect.

0:49:220:49:26

He did about 120 theatres all over Britain,

0:49:260:49:28

but this is the most beautiful and it has been absolutely lovingly restored to its magnificence.

0:49:280:49:34

And what do you think it is about Blackpool? Why is Blackpool such a great place?

0:49:340:49:39

Blackpool is the greatest show town in the world.

0:49:390:49:43

It was in Edwardian times and it is today.

0:49:430:49:46

I was always very lucky. I lived up the road here in Mrs Diggen's.

0:49:470:49:51

Mrs Diggen's dignified digs. No dogs, 30 shillings a week, all in, one bed, use of cruets.

0:49:510:49:56

She used to change the sheets every spring.

0:49:560:49:59

Some of those old stars like Vesta Tilley and Little Tich.

0:50:020:50:04

What was it about them that made them so attractive to audiences?

0:50:040:50:08

There were no films, no television, no radio.

0:50:080:50:11

Entertainment was really in the music hall and in the theatre and they were the superstars.

0:50:110:50:16

They all had great, wonderful personalities.

0:50:160:50:19

That's what really makes an artist.

0:50:190:50:21

It's not what they do, it's how they do it.

0:50:210:50:23

So, let's see how they DO do it.

0:50:230:50:26

Let's begin with the diva of drag. I'm talking about Vesta Tilley.

0:50:330:50:38

APPLAUSE

0:50:380:50:41

# The ladies have blessed them

0:50:440:50:47

# Now we love them, every one

0:50:470:50:50

# We praise them and we toast them. #

0:50:500:50:53

Vesta Tilley dressed up as a masher

0:50:530:50:55

and a masher was a dandy or a man about town.

0:50:550:50:58

That was sort of probably her most famous act.

0:50:580:51:01

# Angels

0:51:010:51:04

# Angels

0:51:040:51:07

# Angels without wings. #

0:51:070:51:10

She was a woman wearing trousers.

0:51:100:51:12

Now, you didn't very often get the opportunity to see a woman wearing trousers,

0:51:120:51:17

so I'm sure there was an element of excitement at her silhouette.

0:51:170:51:22

I would say her act was very much directed towards the men in the audience,

0:51:250:51:29

but she got a lot of love letters from women,

0:51:290:51:33

married women who really did convince themselves that she was a young man.

0:51:330:51:38

APPLAUSE

0:51:400:51:42

I want to find out more about this cross-dressing star

0:51:440:51:47

of the Edwardian era, and more about her Blackpool audience.

0:51:470:51:51

I'm meeting historian Fern Riddell.

0:51:510:51:54

-Hello, Fern.

-Hi, Ian.

-Now, she portrayed toffs and swells,

0:51:540:51:58

so why would this have appealed to this working class audience?

0:51:580:52:01

Well, it was this whole idea of seeing how the other-half lived.

0:52:010:52:05

That was why they went to the music halls.

0:52:050:52:07

For the glitz and the glamour.

0:52:070:52:09

They didn't have access to the gossip magazines that we have today.

0:52:090:52:12

That's why they got so excited by it, and especially by Vesta.

0:52:120:52:15

-She really was paid a vast amount of money, wasn't she?

-She really was.

0:52:150:52:18

You can see here in the admissions book from 1912

0:52:180:52:21

that she's paid £300 for her weekly performance,

0:52:210:52:25

which in comparison to the male comedian underneath her, he only got £45.

0:52:250:52:29

If we think of this in terms of modern day, it was around £20,000.

0:52:290:52:34

The equivalent of 20 grand a week elevated Vesta Tilley

0:52:380:52:41

to the premier league of performers.

0:52:410:52:43

Our other hard-working Edwardian entertainer was a little guy

0:52:460:52:49

whose remarkably big boots take some filling and polishing.

0:52:490:52:54

Will his novelty act still shine today?

0:52:560:52:58

Let's imagine we're in The Grand Theatre Blackpool 100 years ago.

0:53:000:53:03

Please welcome a man small in stature but with a big heart.

0:53:030:53:06

Let's have a big round of applause for Little Tich.

0:53:060:53:09

APPLAUSE

0:53:090:53:11

Little Tich was a 4' 6" music hall performer

0:53:160:53:18

who became one of the biggest live stars.

0:53:180:53:20

He had a number of acts but was best known for the big boot dance,

0:53:220:53:27

where he'd wear 28-inch long boots.

0:53:270:53:29

# I've always had the mania Since the day that I was born

0:53:290:53:32

# To study in the act of Terpsichore

0:53:320:53:36

# I was always dancing mad And I would practice night and morn

0:53:360:53:40

# To gently shuffle On our kitchen floor. #

0:53:400:53:45

Little Tich appealed to the working classes

0:53:450:53:48

because it was a little guy taking the mick out of the upper classes.

0:53:480:53:51

He'd dress up as gas inspectors, politicians and even royalty.

0:53:510:53:55

APPLAUSE

0:54:000:54:02

Putting bums on seats by booking the biggest stars to perform in palatial surroundings.

0:54:130:54:19

It was a business model that proved just the ticket for Blackpool.

0:54:190:54:23

Year in, year out, workers wanting a break from the mill towns nearby

0:54:230:54:27

would flood in with holiday cash burning a hole in their pockets.

0:54:270:54:32

They would get onto an early train. They'd arrive at 7:00am,

0:54:360:54:40

and they'd go straight on to the beachfront and start dancing.

0:54:400:54:43

-So was anything allowed then?

-Drunkenness, yes, was accepted.

0:54:430:54:46

It was kind of taken that when you had large groups of working class people

0:54:460:54:50

they would want to spend their money on beer and have a good time and be able to be free.

0:54:500:54:55

Once they'd done the seafront and downed a few ales,

0:54:560:54:59

generations of workers loved to end the day with a sing-song.

0:54:590:55:03

So let's finish with a great seaside anthem, written almost 100 years ago.

0:55:050:55:10

"I do like to be beside the seaside."

0:55:100:55:12

# I do like to be beside the seaside

0:55:120:55:16

# Oh, I do like to be beside the sea

0:55:160:55:20

# I do like to stroll Along the prom, prom, prom

0:55:200:55:24

# Where the brass bands play Tiddly-om-pom-pom

0:55:240:55:28

# Just let me be beside the seaside

0:55:280:55:32

# I'll be beside myself with glee

0:55:320:55:35

# And there's lots of girls beside I should like to be beside

0:55:350:55:39

# Beside the seaside Beside the sea. #

0:55:390:55:44

APPLAUSE

0:55:440:55:46

Being beside the seaside wasn't a get-away for many hard-pressed coastal folk.

0:56:170:56:22

It was a harsh life for manual workers in the docks.

0:56:240:56:27

But there was dignity in labour with splendid surroundings.

0:56:290:56:33

The port of Grimsby marked its workers' achievements with a mighty tower.

0:56:360:56:41

Close up, it's quite a sight.

0:56:440:56:47

It was completed in 1852

0:56:470:56:49

and it's a copy of a beautiful tower in the Italian town of Sienna.

0:56:490:56:54

But like everything else in this port,

0:56:540:56:56

their tower had to work for a living.

0:56:560:56:58

The pretty brick facade conceals the building's true function.

0:57:000:57:04

It's a giant water tower.

0:57:040:57:07

Wow! This is even more monumental on the inside.

0:57:110:57:14

This pipe here used to pump water way up the tower to a huge holding tank.

0:57:140:57:19

The water was then released down this pipe here

0:57:190:57:22

which fed hydraulic pumps that worked the lock gates

0:57:220:57:26

and the cranes in the harbour.

0:57:260:57:28

One thing that's missing from the tower though is a lift.

0:57:300:57:34

That means walking up the biggest spiral staircase I've ever seen!

0:57:340:57:38

The workers' coast is hard work.

0:57:430:57:46

A million bricks built the tower and it takes 450 steps to climb it.

0:57:460:57:52

I hope the view's worth it.

0:57:520:57:54

The mammoth efforts of labourers to remodel our shore unfolds below.

0:57:570:58:02

The Grimsby Tower doesn't disappoint.

0:58:050:58:08

This monument in brick may have been paid for by the great and the good,

0:58:100:58:15

but it was built by ordinary folk.

0:58:150:58:18

The skills, the endeavours of such unsung heroes,

0:58:180:58:21

are written all around our shores.

0:58:210:58:24

This is the workers' coast. It's our coast. Let's celebrate it.

0:58:240:58:29

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0:58:550:58:57

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